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Control Valve Body: Assembly

WARNING: This page is about a different car, the 2001 Subaru Forester. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install accumulator pistons, valve springs and steel balls to upper valve body.
    CAUTION: Insert steel balls in their proper positions.
    Fig 1: Installing Accumulator Pistons & Related Components
    G02003332
  2. Install support plate and upper separate plate to middle valve body.
    CAUTION: Align the hole in support plate with the hole in separate plate.

    Tightening torque:  8+/-1 N.m (0.8+/-0.1 kg-m, 5.8+/-0.7 ft-lb)

    Fig 2: Installing Support Plate & Related Components
    G02003333
  3. Install the steel balls to middle valve body.
    CAUTION: Insert steel the balls in their proper positions.
    Fig 3: Installing Steel Balls To Middle Valve Body
    G02003334
  4. Install three filters to lower valve body.
    CAUTION: Pay attention to the location of filters.
    Fig 4: Installing Filters (Strainers) To Lower Valve Body
    G02003335
  5. Install lower separate plate to lower valve body.
    Fig 5: Installing Lower Separate Plate To Lower Valve Body
    G02003336
  6. Temporarily assemble valve body.
    CAUTION: Be careful not to drop the middle valve body and upper body interior steel ball, or the lower body filter.
    Fig 6: Identifying Temporarily Assembled Valve Body
    G02003337
  7. Tighten bolts.

    Tightening torque:  8+/-1 N.m (0.8+/-0.1 kg-m, 5.8+/-0.7 ft-lb)

    Fig 7: Identifying Valve Body Bolt Types
    G02003338
  8. Install the sensor, solenoids and duty solenoids.

    Tightening torque: 

    T:  8+/-1 N.m (0.8+/-0.1 kg-m, 5.8+/-0.7 ft-lb)

    Fig 8: Installing Sensor, Solenoids & Duty Solenoids
    G02003339
  9. Install oil strainer to lower valve body.

    Tightening torque:  8+/-1 N.m (0.8+/-0.1 kg-m, 5.8+/-0.7 ft-lb)