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Torque Converter Clutch Assembly: Installation

WARNING: This page is about a different car, the 2003 Subaru Outback, 2003 Subaru Legacy, and 2003 Subaru Baja. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install the clip to torque converter clutch.
  2. Install the oil pump shaft to the torque converter clutch, and then check the clip fits securely in its groove.
  3. Insert the input shaft while turning lightly by hand.
    1. Normal protrusion A:  50-55 mm (1.97-2.17 in)
      Fig 1: Inserting Input Shaft
      G02875876Courtesy of SUBARU OF AMERICA, INC.
  4. Holding the torque converter clutch assembly by hand, carefully install it to the torque converter clutch case. Be careful not to damage the bushing. Also avoid undue contact between the oil pump shaft bushing and stator shaft portion of the oil pump cover.
  5. Rotate the shaft lightly by hand to engage the splines securely.
    1. Dimension A:  2.7 to 2.9 mm (0.106 to 0.114 in)
      Fig 2: Rotating Shaft Lightly To Engage Splines Securely
      G02875877Courtesy of SUBARU OF AMERICA, INC.
  6. Install the transmission assembly to vehicle. < Ref. to INSTALLATION , Automatic Transmission Assembly.>