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MT Gear Shift Lever: Assembly

  1. Clean all parts before assembly.
  2. Mount the bush and cushion rubber on the stay.
    Fig 1: Mounting Bushing & Cushion Rubber On Stay
    G02092967Courtesy of SUBARU OF AMERICA, INC.
  3. Mount each part; boot, O-ring, bush A, spacer, bush B, bush and spring pin on the gear shift lever.
    NOTE:
    • Always use new O-rings.
    • Apply grease [SUNLIGHT 2 (Part No.003602010) or equivalent] to the inner and side surfaces of the bush when installing the spacer.
    Fig 2: Mounting Boot, O-Ring, Bushing, Spacer, Bushing
    G02092968Courtesy of SUBARU OF AMERICA, INC.
  4. Insert the gear shift lever into boot hole.
  5. Install the snap ring and stay to bush B.
    Fig 3: Installing Snap Ring & Stay To Bushing
    G02092969Courtesy of SUBARU OF AMERICA, INC.
  6. Tighten with a new lock wire to the extent that the boot will not come off.
    Fig 4: Tightening New Lock Wire
    G02092970Courtesy of SUBARU OF AMERICA, INC.
  7. Insert the rod into boot hole.
  8. Connect the rod to gear shift lever.

    Tightening torque: 

    1. 11.8 N.m (1.2 kgf-m, 8.7 ft-lb) 
    Fig 5: Connecting Rod To Gear Shift Lever
    G02092971Courtesy of SUBARU OF AMERICA, INC.
  9. Check the swing torque of the rod in relation to gear shift lever.
  10. Check that there is no excessive play and that parts move smoothly.