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Front Axle: Assembly

WARNING: This page is about a different car, the 2005 Subaru Forester. However, it is still accessible from the selected car via links, so may be relevant.
NOTE: When the hub is to be removed from housing, replace the bearing set and oil seal with new ones.
  1. Attach the hub to ST securely.

    ST 927080000 HUB STAND

    Fig 1: Identifying Hub Stand ST 927080000
    G03808350Courtesy of SUBARU OF AMERICA, INC.
  2. Using a hydraulic press, press new hub bolts until their seating surfaces contact hub.
    NOTE: Use 12 mm (0.47 in) dia. holes in HUB STAND to prevent bolts from tilting.
  3. Clean dust or foreign particles from inside the housing.
  4. Using the ST1 and ST2, press a new bearing into place.

    ST1 927400000 HOUSING STAND

    ST2 927100000 BEARING PULLER

    CAUTION:
    • Always press the outer race when installing bearing.
    • Be careful not to remove the plastic lock from inner race when installing bearing.
    Fig 2: Pressing New Bearing Into Place Using Housing Stand ST1 927400000 And Bearing Puller ST2 927100000
    G03808351Courtesy of SUBARU OF AMERICA, INC.
  5. Using pliers, install the snap ring firmly.
    Fig 3: Installing Snap Ring Firmly
    G03808352Courtesy of SUBARU OF AMERICA, INC.
  6. Using the ST1 and ST2, press the outer oil seal until it contacts the bottom of housing.

    ST1 927410000 OIL SEAL INSTALLER

    ST2 927400000 HOUSING STAND

    Fig 4: Pressing Outer Oil Seal Contacts Bottom Of Housing Using Oil Seal Installer ST1 927410000 And Housing Stand ST2 927400000
    G03808353Courtesy of SUBARU OF AMERICA, INC.
  7. Using the ST1 and ST2, press the inner oil seal until it contacts circlip.

    ST1 927410000 OIL SEAL INSTALLER

    ST2 927400000 HOUSING STAND

    Fig 5: Installing Oil Seal Using Oil Seal Installer ST1 927410000
    G03808354Courtesy of SUBARU OF AMERICA, INC.
  8. Invert the ST and housing.

    ST 927400000 HOUSING STAND

  9. Apply sufficient grease to the oil seal lip.

    Grease: 

    SHELL 6459N 

    NOTE: If specified grease is not available, remove the bearing grease and apply Auto Rex A instead.
    CAUTION: Do not mix different types of grease.
  10. Install the disc cover to housing the three bolts.

    Tightening torque: 

    18 N.m (1.8 kgf-m, 13.0 ft-lb) 

  11. Attach the hub to ST1 securely.
  12. Clean dust or foreign particles from the polished surface of hub.
  13. Using the ST2, press the bearing into hub by driving inner race.

    ST1 927080000 HUB STAND

    ST2 927120000 HUB INSTALLER

    Fig 6: Pressing Bearing Into Hub By Driving Inner Race Using Hub Stand ST1 927080000 And Hub Installer ST2 927120000
    G03808355Courtesy of SUBARU OF AMERICA, INC.