Manual Transmission And Differential: General Description: Specifications

Recommended oil 

Fig 2: Transmission Gear Oil Specification

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Drive pinion shim adjustment

Hypoid gear backlash 0.13 - 0.18 mm (0.0051 - 0.0071 in)

Fig 3: Drive Pinion Shim Specification Chart

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Fig 4: Main Shaft Rear Plate Specification Chart

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Preload adjustment of thrust bearing

Starting torque 0.3 - 0.8 N.m (0.03 - 0.08 kgf-m, 0.2 - 0.6 ft-lb)

Fig 5: Adjusting Washer No. 1 Specification Chart

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Fig 6: Adjusting Washer No. 2 Specification Chart

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Snap ring (Outer-25) to synchronizer hub clearance 0.060 - 0.100 mm (0.0024 - 0.0039 in)

Fig 7: Snap Ring Specification Chart

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Adjustment of reverse idler gear position

Reverse idler gear to transmission case (LH) wall clearance 6.0 - 7.5 mm (0.236 - 0.295 in)

Fig 8: Reverse Shifter Idler Specification Chart

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After installing a suitable reverse shifter lever, adjust the reverse idler gear to transmission case wall clearance to within 0 to 0.5 mm (0 to 0.020 in) using washers.

Fig 9: Washer Specification Chart

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Select the suitable shifter forks so that both coupling sleeve and reverse driven gear are positioned in the center of their synchromesh mechanisms. Rod end clearance

1. A: 1st-2nd - 3rd-4th 0.4 - 1.4 mm (0.016 - 0.055 in)
2. B: 3rd-4th - 5th 0.5 - 1.3 mm (0.020 - 0.051 in)

Fig 10: 1st-2nd Shifter Fork Remarks Chart

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Fig 11: 3rd-4th Shifter Fork Remarks Chart

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Fig 12: 5th Shifter Fork Remarks Chart (Non-Turbo Model)

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Fig 13: 5th Shifter Fork Remarks Chart (Turbo Model)

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Neutral position adjustment

Fig 14: Adjustment Shim Specification Chart

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Fig 15: Reverse Accent Shaft Specification Chart

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Reverse check plate adjustment

Fig 16: Reverse Check Plate Adjustment Chart

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Thrust washer (50 x 61 x t) to taper roller bearing table outer race side clearance

1. 0.2 - 0.3 mm (0.0008 - 0.012 in)

Fig 17: Thrust Washer Specification Chart

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Thrust washer to center differential side clearance

1. 0.15 - 0.35 mm (0.0059 - 0.0138 in)

Fig 18: Thrust Washer To Center Differential Side Clearance Chart

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Bevel gear to pinion backlash

1. 0.13 - 0.18 mm (0.0051 - 0.0071 in)

Fig 19: Washer Specification Chart

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Pinion shaft to axle drive shaft clearance

1. 0 - 0.2 mm (0 - 0.008 in)

Fig 20: Snap Ring Specification Chart

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Snap ring (Outer-30) to ball bearing clearance

1. 0.01 - 0.15 mm (0.0004 - 0.0059 in)

Fig 21: Snap Ring Specification Chart

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