Intake Manifold: Installation

Install the intake manifold onto cylinder heads.
NOTE: Always use new gaskets.
1. Tightening torque: 25 N.m (2.5 kgf-m, 18.1 ft-lb)
Fig 1: Intake Manifold Onto Cylinder Heads
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Connect the fuel delivery hose, return hose and evaporation hose.

Fig 2: Identifying Fuel Delivery Hose
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Connect the connectors to the oil pressure switch (B), crankshaft position sensor (C) and engine coolant temperature sensor (A).

Fig 3: Identifying Components
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Connect the connectors to the knock sensor.

Fig 4: Identifying Knock Sensor
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Connect the connectors to the camshaft position sensor.

Fig 5: Identifying Camshaft Position Sensor
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Connect the connectors to the ignition coil.

Fig 6: Identifying Ignition Coil
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Connect the engine harness with clip (A) to the bracket.
- RH SIDE
  
  Fig 7: Identifying Engine Harness (RH Side)
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- LH SIDE
  
  Fig 8: Identifying Engine Harness (LH Side)
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Connect the engine harness connectors to the bulkhead harness connectors.

Fig 9: Identifying Engine Harness Connectors (1 Of 2)
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Fig 10: Identifying Engine Harness Connectors (2 Of 2)
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Connect the brake booster vacuum hose.

Fig 11: Identifying Brake Booster Vacuum Hose
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Connect the engine coolant hoses to the throttle body.

Fig 12: Identifying Engine Coolant Hoses
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Connect the emission hose (A) and connector (B) to the PCV hose assembly.

Fig 13: Identifying Emission Hose
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Connect the pressure hose to the intake duct.

Fig 14: Identifying Pressure Hose
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Install the power steering pump.
1. Install the reservoir tank on the bracket.
  
  Fig 15: Identifying Reservoir Tank
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2. Connect the connectors to the power steering pump switch.
  
  Fig 16: Identifying Power Steering Pump Switch
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3. Install the power steering pump, and tighten the bolts.
  1. Tightening torque: 22 N.m (2.2 kgf-m, 15.9 ft-lb)
  Fig 17: Identifying Power Steering Pump
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4. Install the power steering pipe brackets on the intake manifold RH.
  
  Fig 18: Identifying Power Steering Pipe Brackets
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5. Install the front side V-belt. < Ref. to INSTALLATION , V-belt . >
Install the coolant filler tank. < Ref. to INSTALLATION , Coolant Filler Tank . >
Install the intercooler. < Ref. to INSTALLATION , Intercooler . >
Install the air cleaner element.
Install the air cleaner upper cover and air intake duct as a unit. < Ref. to INSTALLATION , Air Cleaner . >
Connect the connectors to the fuel pump relay.

Fig 19: Identifying Fuel Pump Relay
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Connect the battery ground cable to battery.
Lift up the vehicle.
Install the under cover.
Fill the engine coolant. < Ref. to REPLACEMENT , Engine Coolant . >