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Home >> Subaru >> 2004 >> Forester XT, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 135 (Cooling System) >> Radiator >> Installation >> Non-Turbo Model
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Non-Turbo Model

WARNING: This page is about a different car, the 2005 Subaru Forester. However, it is still accessible from the selected car via links, so may be relevant.
  1. Attach the radiator lower cushions to holes on the vehicle.
    Fig 1: Attaching Radiator Lower Cushions To Holes On Vehicle
    G03805751Courtesy of SUBARU OF AMERICA, INC.
  2. Install the radiator to vehicle.
    NOTE: Fit pins on the lower side of radiator into cushions on the body side.
  3. Install the radiator upper brackets and tighten bolts.

    Tightening torque: 

    18 N.m (1.8 kgf-m, 13.0 ft-lb) 

    Fig 2: Installing Radiator Upper Brackets And Tightening Bolts
    G03805752Courtesy of SUBARU OF AMERICA, INC.
  4. Connect the power steering hose to radiator.
    Fig 3: Connecting Power Steering Hose To Radiator
    G03805753Courtesy of SUBARU OF AMERICA, INC.
  5. Connect the radiator inlet hose.
    Fig 4: Connecting Radiator Inlet Hose
    G03805754Courtesy of SUBARU OF AMERICA, INC.
  6. Install the reservoir tank.

    Tightening torque: 

    7.5 N.m (0.76 kgf-m, 5.5 ft-lb) 

    Fig 5: Installing Reservoir Tank
    G03805755Courtesy of SUBARU OF AMERICA, INC.
  7. Connect the overflow hose.
  8. Lift-up the vehicle.
  9. Connect the ATF cooler hoses. (AT model)
    Fig 6: Connecting ATF Cooler Hoses
    G03805756Courtesy of SUBARU OF AMERICA, INC.
  10. Connect the radiator outlet hose.
    Fig 7: Connecting Radiator Outlet Hose
    G03805757Courtesy of SUBARU OF AMERICA, INC.
  11. Connect the connectors to radiator main fan motor (A) and sub fan motor (B).
    Fig 8: Connecting Connectors To Radiator Main Fan Motor
    G03805758Courtesy of SUBARU OF AMERICA, INC.
  12. Install the under cover.
  13. Lower the vehicle.
  14. Connect the battery ground cable to battery.
    Fig 9: Connecting Battery Ground Cable To Battery
    G03805759Courtesy of SUBARU OF AMERICA, INC.
  15. Fill engine coolant. < Ref. to FILLING OF ENGINE COOLANT, REPLACEMENT , Engine Coolant. >
  16. Check the ATF level. < Ref. to INSPECTION , Automatic Transmission Fluid. >