Intake Manifold: Installation

Install intake manifold onto cylinder heads.
NOTE: Always use new gaskets.

Tightening torque:
1. 25 N.m (2.5 kgf-m, 18.1 ft-lb)
Fig 1: Installing Intake Manifold (1 Of 2)
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Fig 2: Installing Intake Manifold (2 Of 2)
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Install the bolt (B), which holds fuel injector pipe RH onto cylinder head.
Tightening torque:
1. 19 N.m (1.9 kgf-m, 14 ft-lb)
Connect air assist hose (A).

Fig 3: Connecting Air Assist Hose
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Install fuel pipe protector RH.
Tightening torque:
1. 19 N.m (1.9 kgf-m, 14 ft-lb)
Fig 4: Installing Fuel Pipe Protector
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Install ground cable to fuel pipe protector RH.

Fig 5: Installing Ground Cable
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Install the bolt (B) which holds fuel injector pipe RH onto cylinder head.
Tightening torque:
1. 19 N.m (1.9 kgf-m, 14 ft-lb)
Connect air assist hose (A).

Fig 6: Connecting Air Assist Hose
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Install fuel pipe protector LH.
Tightening torque:
1. 19 N.m (1.9 kgf-m, 14 ft-lb)
Fig 7: Installing Fuel Pipe Protector
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Install ground cable to fuel pipe protector LH.

Fig 8: Installing Ground Cable
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Install EGR pipe to EGR valve.
NOTE: Always use new gasket.

Tightening torque:
1. 6.4 N.m (0.65 kgf-m, 4.7 ft-lb)
Fig 9: Installing EGR Pipe
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Connect fuel delivery hose, return hose and evaporation hose. Refer to INSTALLATION , Fuel Delivery, Return and Evaporation Lines.

Fig 10: Connecting Fuel Delivery Hose, Return Hose And Evaporation Hose
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Connect engine ground cable to intake manifold.

Fig 11: Connecting Engine Ground Cable
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Connect engine harness connectors to bulkhead connectors.

Fig 12: Connecting Engine Harness Connectors
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Connect brake booster hose.

Fig 13: Connecting Brake Booster Hose
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Connect engine coolant hose to throttle body.

Fig 14: Connecting Engine Coolant Hose
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Connect PCV hose to cylinder head cover.

Fig 15: Connecting PCV Hose
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Install power steering pump and tank on brackets.
1. Install power steering tank on bracket.
  
  Fig 16: Installing Power Steering Tank
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2. Connect connector to power steering pump switch.
  
  Fig 17: Connecting Power Steering Pump Switch Connector
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3. Tighten bolts which install power steering pump on bracket.
  Tightening torque:
  1. 20.1 N.m (2.05 kgf-m, 14.8 ft-lb)
  Fig 18: Identifying Power Steering Pump Bolts
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4. Install power steering pipes with bracket.
  
  Fig 19: Installing Power Steering Pipes
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5. Install V-belt. Refer to INSTALLATION , V-belt.
Connect rear window washer hose to washer motor.
Connect front window washer motor connector.
Connect rear window washer motor connector.

Fig 20: Connecting Rear Window Washer Motor Connector
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Install washer tank on body.

Fig 21: Installing Washer Tank
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Connect accelerator cable (A).
Connect cruise control cable (B). (With cruise control models)

Fig 22: Connecting Cruise Control Cable
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Install air intake duct, air cleaner and air intake chamber. Refer to INSTALLATION , Air Intake Duct and INSTALLATION , Air Cleaner and INSTALLATION , Air Intake Chambers.
Connect connector to fuel pump relay.

Fig 23: Connecting Fuel Pump Relay Connector
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Connect battery ground cable.

Fig 24: Connecting Battery Ground Cable
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