Fuel Filler Pipe: Installation

Hold the fuel filler flap lid open.
Set the fuel saucer (A) with rubber packing (C) and insert the fuel filler pipe into hole from the inner side of apron.

Fig 1: Setting Fuel Saucer With Rubber Packing
Courtesy of SUBARU OF AMERICA, INC.
Align the holes in fuel filler pipe neck and set the cup (B), and tighten the screws.
NOTE: If the edges of rubber packing are folded toward the inside, straighten it with a screwdriver.

Fig 2: Aligning Holes In Fuel Filler Pipe Neck And Set Cup
Courtesy of SUBARU OF AMERICA, INC.
Install the evaporation pipe.

Fig 3: Installing Evaporation Pipe
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Connect the evaporation hose to the pipe.

Fig 4: Connecting Evaporation Hose To Pipe
Courtesy of SUBARU OF AMERICA, INC.
Insert the fuel filler hose (A) approximately 35 to 40 mm (1.38 to 1.57 in) over the lower end of fuel filler pipe and tighten the clamp.
CAUTION: Do not allow clips to touch evaporation hose (B) and rear suspension crossmember.

Fig 5: Inserting Fuel Filler Hose
Courtesy of SUBARU OF AMERICA, INC.

Fig 6: Installing Evaporation Hose
Courtesy of SUBARU OF AMERICA, INC.
Insert the evaporation hose approximately 25 to 30 mm (0.98 to 1.18 in) into the lower end of evaporation pipe and hold the clip.
L : 27.5+/-2.5 mm (1.083+/-0.098 in)

Fig 7: Inserting Evaporation Hose
Courtesy of SUBARU OF AMERICA, INC.
Tighten the bolt which holds the fuel filler pipe bracket on the body.
Tightening torque:

7.5 N.m (0.76 kgf-m, 5.5 ft-lb)

Fig 8: Tightening Bolt
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Secure the evaporation hose to clip of fuel filler pipe.

Fig 9: Securing Evaporation Hose To Clip Of Fuel Filler Pipe
Courtesy of SUBARU OF AMERICA, INC.
Install the fuel filler pipe protector.

Fig 10: Installing Fuel Filler Pipe Protector
Courtesy of SUBARU OF AMERICA, INC.
Install the rear right wheel.

Fig 11: Installing Rear Right Wheel
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Lower the vehicle.
Tighten the wheel nuts.
Connect the connector to the fuel pump relay.

Fig 12: Connecting Connector To Fuel Pump Relay
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Connect the battery ground terminal.

Fig 13: Connecting Battery Ground Terminal
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