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Home >> Subaru >> 2005 >> Forester XT, Automatic >> Repair and Diagnosis >> Engine Performance >> Engine Control Systems >> Fuel Injection - Fuel Systems (H4DOTC) >> Fuel Pump >> Removal
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Fuel Pump: Removal

WARNING:
  • Place "NO FIRE" signs near the working area.
  • Be careful not to spill fuel on the floor.
NOTE: Fuel pump assembly consists of fuel pump and fuel level sensor.
  1. Release the fuel pressure. < Ref. to RELEASING OF FUEL PRESSURE , Procedure, Fuel. >
  2. Open the fuel filler flap lid and remove the fuel filler cap.
  3. Disconnect the ground cable from battery.
    Fig 1: Disconnecting Ground Cable From Battery
    G03806455Courtesy of SUBARU OF AMERICA, INC.
  4. Lift-up the vehicle.
  5. Drain the fuel from the fuel tank. Set a container under the vehicle and remove the drain plug from the fuel tank.
    Fig 2: Draining Fuel From Fuel Tank
    G03806456Courtesy of SUBARU OF AMERICA, INC.
  6. Tighten the fuel drain plug.

    Tightening torque: 

    26 N.m (2.65 kgf-m, 19.2 ft-lb) 

    Fig 3: Tightening Fuel Drain Plug
    G03806457Courtesy of SUBARU OF AMERICA, INC.
  7. Raise the rear seat and turn the floor mat off.
  8. Remove the access hole lid.
    Fig 4: Removing Access Hole Lid
    G03806458Courtesy of SUBARU OF AMERICA, INC.
  9. Disconnect the connector from the fuel pump.
    Fig 5: Disconnecting Connector From Fuel Pump
    G03806459Courtesy of SUBARU OF AMERICA, INC.
  10. Disconnect the quick connector and then disconnect the fuel delivery hose and return hose. < Ref. to REMOVAL , Fuel Delivery, Return and Evaporation Lines. >
  11. Move the clip, and then disconnect the jet pump hose (A).
    Fig 6: Disconnecting Jet Pump Hose
    G03806460Courtesy of SUBARU OF AMERICA, INC.
  12. Remove the nuts which install the fuel pump assembly onto the fuel tank.
    Fig 7: Removing Nuts
    G03806461Courtesy of SUBARU OF AMERICA, INC.
  13. Take off the fuel pump assembly from the fuel tank.