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Home >> Subaru >> 2005 >> Impreza Outback Sport, Standard >> Repair and Diagnosis >> Engine Performance >> Engine Control Systems >> Fuel Injection (Fuel Systems) -- H4SO >> Fuel Tank >> Installation
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Fuel Tank: Installation

  1. Support the fuel tank with a transmission jack and push the fuel tank harness into the access hole with the grommet.
  2. Set the fuel tank and temporarily tighten the bolts of fuel tank bands.
    WARNING: An assistant is required to perform this work.
    Fig 1: Installing Bolts Of Fuel Tank Bands
    G03812680Courtesy of SUBARU OF AMERICA, INC.
  3. Insert the fuel filler hose (A) approx. 35 to 40 mm (1.38 to 1.57 in) over the lower end of fuel filler pipe, and tighten the clamp.
  4. Insert the evaporation hose (B) to the lower end of evaporation pipe, and hold the clamp and clip.
    Fig 2: Inserting Fuel Filler And Evaporation Hose
    G03812681Courtesy of SUBARU OF AMERICA, INC.
    CAUTION: Do not allow clips to touch hose (A) and rear suspension crossmember.
    Fig 3: Identifying Hose
    G03812682Courtesy of SUBARU OF AMERICA, INC.
  5. Connect the fuel hoses, and hold them with clips and quick connector. < Ref. to , REMOVAL , Fuel Delivery, Return and Evaporation Lines. >
    Fig 4: Connecting Fuel Hoses
    G03812683Courtesy of SUBARU OF AMERICA, INC.
  6. Connect the connector to the pressure control solenoid valve.
  7. Install the canister. < Ref. to INSTALLATION , Canister. >
  8. Tighten the band mounting bolts.

    Tightening torque: 

    33 N.m (3.4 kgf-m, 25 ft-lb) 

    Fig 5: Installing Band Mounting Bolts
    G03812684Courtesy of SUBARU OF AMERICA, INC.
  9. Install the rear crossmember. < Ref. to INSTALLATION , Rear Crossmember. >
  10. Connect the connectors (A) to the fuel tank cord and plug the service hole with grommet (B).
    Fig 6: Connecting Connectors To Fuel Tank Cord And Plug Service Hole With Grommet
    G03812685Courtesy of SUBARU OF AMERICA, INC.
  11. Set the rear seat and floor mat.
  12. Connect the connector to the fuel pump relay.
    Fig 7: Connecting Connector To Fuel Pump Relay
    G03812686Courtesy of SUBARU OF AMERICA, INC.