Intake Manifold: Assembly

Install the intake manifold to tumble generator assembly.
NOTE: Use a new gasket.

CAUTION: This work should be done on cylinder head. (Do not use gasket for the mating surface of cylinder head and intake manifold at this time.)
1. Temporarily tighten (a) - (b) in alphabetical order.
2. Tighten (e) - (k) to 5 N.m (0.5 kgf-m, 4 ft-lb).
3. Tighten (a) - (d) and (I) - (o) to 10 N.m (1.0 kgf-m, 7ft-lb).
4. Tighten (e) - (g) to 25 N.m (2.6 kgf-m, 18 ft-lb).
5. Tighten (h) - (k) to 25 N.m (2.6 kgf-m, 18 ft-lb).
6. Loosen (a) - (d) and (I) - (o) to remove.
  
  Fig 1: Tightening Bolts In Alphabetical Order
  Courtesy of SUBARU OF AMERICA, INC.
Tighten the bolt which installs pressure regulator on intake manifold.
Tightening torque:

5 N.m (0.5 kgf-m, 3.6 ft-lb)
Tighten the bolt which installs the fuel pipes on intake manifold.
Tightening torque:

5 N.m (0.5 kgf-m, 3.6 ft-lb)

Fig 2: Tightening Bolt Of Fuel Pipes On Intake Manifold
Courtesy of SUBARU OF AMERICA, INC.
Connect the fuel injector pipe to fuel hose, and tighten the clamp screw.
NOTE: Tighten the clamp screw as shown in Fig 3 .

L:2 - 5 mm (0.08 - 0.20 in)

Fig 3: Tightening Clamp Screw
Courtesy of SUBARU OF AMERICA, INC.

Tightening torque:

1.5 N.m (0.15 kgf-m, 1.1 ft-lb)
- LH side
  
  Fig 4: Tightening Bolts With Torque Specification (LH Side)
  Courtesy of SUBARU OF AMERICA, INC.
- RH side
Fig 5: Tightening Bolts With Torque Specification (RH Side)
Courtesy of SUBARU OF AMERICA, INC.
Install the fuel injectors.
Tighten the bolts which install injector pipe on intake manifold.
- RH side
Tightening torque:

19 N.m (1.9 kgf-m, 14 ft-lb)

Fig 6: Tightening Bolts Of Injector Pipe On Intake Manifold (RH Side)
Courtesy of SUBARU OF AMERICA, INC.
- LH side
Tightening torque:

19 N.m (1.9 kgf-m, 14 ft-lb)

Fig 7: Tightening Bolts Of Injector Pipe On Intake Manifold (LH Side) (1 Of 2)
Courtesy of SUBARU OF AMERICA, INC.

Tightening torque:

5 N.m (0.5 kgf-m, 3.6 ft-lb)

Fig 8: Tightening Bolts Of Injector Pipe On Intake Manifold (LH Side) (2 Of 2)
Courtesy of SUBARU OF AMERICA, INC.
Hold the engine harness by harness band clips.

Fig 9: Holding Engine Harness By Harness Band Clips (1 Of 2)
Courtesy of SUBARU OF AMERICA, INC.

Fig 10: Holding Engine Harness By Harness Band Clips (2 Of 2)
Courtesy of SUBARU OF AMERICA, INC.
Install the purge control solenoid valve. < Ref. to INSTALLATION , Purge Control Solenoid Valve. >
Install the tumble generator valve actuator. < Ref. to , INSTALLATION , Tumble Generator Valve Actuator. >
Connect the connectors (A) to fuel injector.
Hold the engine harness to injector pipe by clip (B).

Fig 11: Connecting Connectors To Fuel Injector
Courtesy of SUBARU OF AMERICA, INC.
Connect the pressure regulator vacuum hose to intake manifold.

Fig 12: Connecting Pressure Regulator Vacuum Hose To Intake Manifold
Courtesy of SUBARU OF AMERICA, INC.
Install the fuel pipe protector RH.
Tightening torque:

19 N.m (1.9 kgf-m, 14 ft-lb)

Fig 13: Installing Fuel Pipe Protector RH
Courtesy of SUBARU OF AMERICA, INC.
Install the fuel pipe protector LH.
Tightening torque:

19 N.m (1.9 kgf-m, 14 ft-lb)

Fig 14: Installing Fuel Pipe Protector LH
Courtesy of SUBARU OF AMERICA, INC.
Install the PCV pipe.
Tightening torque:

5 N.m (0.5 kgf-m, 3.6 ft-lb)

Fig 15: Installing PCV Pipe
Courtesy of SUBARU OF AMERICA, INC.
Install the EGR valve. < Ref. to , INSTALLATION , EGR Valve. >
Install the throttle body to intake manifold. < Ref. to , INSTALLATION , Throttle Body. >
Install the ignition coil & ignitor assembly. < Ref. to INSTALLATION , Ignition Coil and Ignitor Assembly. >
Install the engine ground terminal to intake manifold.
Tightening torque:

19 N.m (1.9 kgf-m, 14 ft-lb)
- LH side
  
  Fig 16: Installing Engine Ground Terminal To Intake Manifold (LH Side)
  Courtesy of SUBARU OF AMERICA, INC.
- RH side
Fig 17: Installing Engine Ground Terminal To Intake Manifold (RH Side)
Courtesy of SUBARU OF AMERICA, INC.