Fuel Tank: Installation

Support the fuel tank with transmission jack and push the fuel tank harness into access hole along with the grommet.
Set the fuel tank and temporarily tighten the bolts of fuel tank bands.
WARNING: A helper is required to perform this work.

Fig 1: Locating Fuel Tank Bolts
Insert the fuel filler hose (A) approx. 35 to 40 mm (1.38 to 1.57 in) over the lower end of fuel filler pipe and tighten the clamp.
Insert the evaporation hose (B) into the lower portion of the evaporation pipe and use clamps and clips to secure it.

Fig 2: Identifying Fuel Filler And Evaporation Hose

CAUTION: Do not allow clips to touch hose (A) and rear suspension crossmember.

Fig 3: Identifying Hose On Rear Suspension Crossmember
Connect the fuel hoses, and hold then with clips and quick connector. <Ref. to REMOVAL , FUEL DELIVERY, RETURN AND EVAPORATION LINES. >

Fig 4: Identifying Fuel Hoses
Connect the connector to pressure control solenoid valve.
Install the canister. <Ref. to INSTALLATION , Canister. >
Tighten the band mounting bolts.
Tightening torque: 33 N.m (3.4 kgf-m, 25 ft-lb)

Fig 5: Locating Fuel Tank Bolts
Install the rear crossmember. <Ref. to INSTALLATION Rear Crossmember . >
Connect the connector (A) to the fuel tank cord and plug the service hole with grommet (B).

Fig 6: Identifying Fuel Tank Connector And Grommet
Set the rear seat and floor mats.
Connect the connector to fuel pump relay.

Fig 7: Locating Fuel Pump Relay Connector