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Starting/Charging Systems (H4SO): Generator: Inspection: Brush

  1. Measure the length of each brush. Replace the brush if wear exceeds service limits. There is a service limit mark (A) on each brush.

    Brush length: 

    Service limit (1) 

    5.0 mm (0.197 in) 

    Standard (2) 

    18.5 mm (0.728 in) 

    Fig 1: Identifying Length Of Brush
    G05017474
  2. Check that there is appropriate pressure on the brush spring.

    Using a spring pressure indicator, push the brush into the brush holder until its tip protrudes 2 mm (0.08 in). Then measure the pressure of brush spring. If the pressure is 2.2 N (224 g, 7.91 oz) or less, replace the brush spring with a new part. 4.8 - 6.0 N (489 - 612 g, 17.26 - 21.58 oz) pressure is required on the new spring.

    Fig 2: Measuring Pressure Of Brush Spring
    G04997987