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Starting/Charging Systems (H4SO): Generator: Inspection: Rotor

  1. Slip ring surface

    Inspect the slip rings for contamination or any roughness on the sliding surface. Repair the slip ring surface using a lathe or sand paper.

  2. Slip ring outer diameter

    Measure the slip ring outer diameter. Replace the rotor assembly if the slip ring is worn.

    Slip ring outer diameter: 

    Standard 

    22.7 mm (0.894 in) 

    Limit 

    22.1 mm (0.870 in) 

  3. Continuity test

    Using a circuit tester, check the resistance between slip rings.

    If the resistance is not within the standard, replace the rotor assembly.

    Specified resistance: 

    Approximately 1.6 - 1.9 Ω 

    Fig 1: Checking Resistance Between Slip Rings
    G04997982
  4. Insulation test

    Check the continuity between slip ring and rotor core or shaft. If the resistance is 1 Ω or less, replace the rotor assembly because the rotor coil is grounded.

    Fig 2: Checking Continuity Between Slip Ring And Rotor Core
    G04997983
  5. Ball bearings (rear side)

    Check the rear ball bearings. If there is any noise, or the rotor does not rotate smoothly, replace the bearings.