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Front Drive Shaft: Installation

  1. Before installation, check the drive shaft. Refer to INSPECTION , Front Drive Shaft.
  2. Replace the differential side retainer oil seal with a new part.
    NOTE: After pulling out the drive shaft, be sure to replace with a new oil seal.
  3. Insert the drive shaft into the hub spline, and pull in the drive shaft into specified position.
    CAUTION: Do not hammer drive shaft when installing it.
  4. Tighten the axle nut temporarily.
  5. Using the ST, install the front drive shaft to transmission.

    PREPARATION TOOL: 

    ST: OIL SEAL PROTECTOR (28399SA010) 

    Fig 1: Installing Front Drive Shaft To Transmission
    G05002499Courtesy of SUBARU OF AMERICA, INC.
  6. Install the front arm ball joint to the front axle housing.
    CAUTION: Before tightening, make sure the lower side of front axle housing and stepped section of ball joint are in contact.
    Fig 2: Identifying Front Arm Ball Joint To Front Axle Housing
    G07914153Courtesy of SUBARU OF AMERICA, INC.

    Tightening torque: 

    50 N.m (5.1 kgf-m, 36.9 ft-lb) 

  7. Install the stabilizer link.
    CAUTION: Use a new flange nut.

    Tightening torque: 

    60 N.m (6.12 kgf-m, 44.3 ft-lb) 

  8. While pressing the brake pedal, tighten the new axle nuts to the specified torque.
    CAUTION: Do not load the front axle before tightening the axle nut. Doing so may damage the hub bearing.

    Tightening torque: 

    220 N.m (22.43 kgf-m, 162.3 ft-lb) 

  9. After tightening axle nut, lock it securely.
  10. Fill transmission gear oil. (MT model)
  11. Fill differential gear oil. (AT and CVT models)
  12. Install the front wheels.

    Tightening torque: 

    120 N.m (12.24 kgf-m, 88.5 ft-lb) 

  13. Inspect the wheel alignment and adjust if necessary.