LEMON Manuals: Even more car manuals for everyone: 1960-2025
Home >> Subaru >> 2015 >> XV Crosstrek Base >> Repair and Diagnosis >> Engine Performance >> Engine Control Systems >> Fuel Injection System (Except Hybrid) >> Fuel Tank >> Removal
April 5, 2026: LEMON Manuals is launched! Read the announcement.

Fuel Tank: Removal

WARNING: Place "NO OPEN FLAMES" signs near the working area.
CAUTION:
  • Be careful not to spill fuel.
  • Catch the fuel from the tubes using a container or cloth.
  1. Release the fuel pressure. < Ref. to RELEASING OF FUEL PRESSURE , PROCEDURE, Fuel.>
  2. Drain fuel. < Ref. to DRAINING FUEL (WITH SUBARU SELECT MONITOR) , PROCEDURE, Fuel.>
  3. Disconnect the ground cable from battery.
    Fig 1: Disconnecting Ground Cable From Battery
    G08317298Courtesy of SUBARU OF AMERICA, INC.
  4. Remove the rear seat cushion. < Ref. to REMOVAL , Rear Seat.>
  5. Remove the service hole cover of fuel pump.
    Fig 2: Locating Service Hole Cover Of Fuel Pump Mounting Nut
    G08315485Courtesy of SUBARU OF AMERICA, INC.
  6. Disconnect connectors from the fuel pump, and move aside the service hole cover.
    Fig 3: Locating Fuel Pump Connector
    G09475615Courtesy of SUBARU OF AMERICA, INC.
  7. Remove the service hole cover of fuel sub level sensor.
    Fig 4: Locating Service Hole Cover Of Fuel Sub Level Sensor Mounting Nut
    G08315487Courtesy of SUBARU OF AMERICA, INC.
  8. Disconnect connectors from the fuel sub level sensor, and move aside the service hole cover.
    Fig 5: Locating Connectors From Fuel Sub Level Sensor
    G08315488Courtesy of SUBARU OF AMERICA, INC.
  9. Disconnect the quick connector on the fuel delivery tube.
    NOTE: Disconnect the quick connector as shown in the figure.
    Fig 6: Disconnecting Quick Connector On Fuel Delivery Tube
    G09477098Courtesy of SUBARU OF AMERICA, INC.
    Fig 7: Locating Quick Connector
    G08315490Courtesy of SUBARU OF AMERICA, INC.
  10. Lift up the vehicle.
  11. Remove the rear exhaust pipe and muffler. < Ref. to REMOVAL , Rear Exhaust Pipe.> < Ref. to REMOVAL , Muffler.>
  12. Remove the rear differential. < Ref. to REMOVAL , Rear Differential (T-type).> < Ref. to REMOVAL , Rear Differential (VA-type).>
  13. Disconnect the fuel filler hose (A) and evaporation hose (B) from the fuel filler pipe assembly.
    Fig 8: Identifying Fuel Filler Hose And Evaporation Hose
    G08315491Courtesy of SUBARU OF AMERICA, INC.
  14. Disconnect the vent tube from canister.
    NOTE: Disconnect the quick connector as shown in the figure.
    Fig 9: Disconnecting Vent Tube From Canister
    G08315492Courtesy of SUBARU OF AMERICA, INC.
    Fig 10: Locating Vent Tube
    G08315493Courtesy of SUBARU OF AMERICA, INC.
  15. Remove the fuel tank protector. < Ref. to REMOVAL , Fuel Tank Protector.>
  16. Remove the heat shield cover and stopper.
    Fig 11: Locating Heat Shield Cover And Stopper
    G09475624Courtesy of SUBARU OF AMERICA, INC.
  17. Remove the stay - rear frame COMPL. (XV model)
    Fig 12: Locating Fuel Tank Band Connection
    G09475625Courtesy of SUBARU OF AMERICA, INC.
  18. Support the fuel tank with a transmission jack, remove the bolts from the fuel tank band, and remove fuel tank from the vehicle.
    WARNING:
    • A helper is required to perform this work.
    • Fuel may remain in the fuel tank. This will cause the left and right sides to be unbalanced. Be careful not to drop the fuel tank.
      Fig 13: Locating Fuel Tank Band Mounting Bolts
      G09475626Courtesy of SUBARU OF AMERICA, INC.
scientia non olet · About LEMON Manuals