When Front CROSSMEMBER Has Not Been Removed
- Install the oil level switch and the clip (A) to the oil pan upper.NOTE:
- Use new O-rings.
- Apply a coat of engine oil to the O-rings.
Tightening torque:
6.4 N.m (0.7 kgf-m, 4.7 ft-lb)
- Install the engine mounting LH onto the engine.
Tightening torque:
N.m (3.6 kgf-m, 25.8 ft-lb)
- Lower the engine and remove the lifting device and wire ropes.
- Install the clip (B) to the pitching stopper bracket, and then install the air breather hose to the clip (B). (CVT model)
- Install the bolt (A) which secures the transmission harness stay to the CVT. (CVT model)
Tightening torque:
15 N.m (1.6 kgf-m, 11.8 ft-lb)
- Lift up the vehicle. (CVT model)
- Set the transmission jack to the transmission. (CVT model)NOTE: Be careful that the support plate of transmission jack does not touch the transmission oil pan.
- Remove the ST and install the rear crossmember. (CVT model)
ST 41099YC001 ST REAR MOUNT
Tightening torque:
T1: 18 N.m (1.8 kgf-m, 13.3 ft-lb)
T2: 35 N.m (3.6 kgf-m, 25.8 ft-lb)
T3: 70 N.m (7.1 kgf-m, 51.6 ft-lb)
- Remove the transmission jack. (CVT model)
- Lower the vehicle. (CVT model)
- Install the pitching stopper.
Tightening torque:
T1: 50 N.m (5.1 kgf-m, 36.9 ft-lb)
T2: 58 N.m (5.9 kgf-m, 42.8 ft-lb)
- Set the generator cord, and fix the generator cord to the fuel pipe protector using clip (C).
- Install the generator cord to clip (B), and connect the connector (A) to A/C compressor.
- Using clip (D), fix the generator cord to the generator cord stay, and connect the connector (B) and the terminal (C) to the generator.
Tightening torque:
15 N.m (1.5 kgf-m, 11.1 ft-lb)
- Connect the connector (A) to the brake vacuum pump.
- Install the intercooler. < Ref. to INSTALLATION , Intercooler. >
- Lift up the vehicle.
- Install the electric power steering gearbox. < Ref. to INSTALLATION , Electric Power Steering Gearbox. >
- Install the front drive shaft LH. < Ref. to INSTALLATION , Front Drive Shaft. >
- Install the nuts which hold the engine mounting to the crossmember.NOTE:
- Use a new nut.
- Make sure that locators (a) of the engine mounting are securely inserted.
Tightening torque:
60 N.m (6.1 kgf-m, 44.3 ft-lb)
- Connect the connector of oil level switch to the engine harness, and install the clip (A) securing the harness.
- Install the front exhaust pipe. < Ref. to INSTALLATION , Front Exhaust Pipe. >
- Insert the engine control module (ECM) to the bracket.
- Install the bolt which secures the engine control module (ECM) to the bracket, and then secure the engine harness and bulkhead harness to the bracket with clip (A) and clip (B).
Tightening torque:
7.5 N.m (0.8 kgf-m, 5.5 ft-lb)
- Install the air intake duct. < Ref. to INSTALLATION , Air Intake Duct. >
- Connect the ground terminal to battery sensor. < Ref. to BATTERY , NOTE, Note. >
- Install the collector cover. < Ref. to INSTALLATION , Collector Cover. >
- Refill the engine oil. < Ref. to REPLACEMENT , Engine Oil. >
- Fill engine coolant. < Ref. to FILLING OF ENGINE COOLANT , REPLACEMENT, Engine Coolant. >
- Set the front hood to the normal position. < Ref. to FRONT HOOD DAMPER STAY , NOTE, Note. >
- Install the striker - front hood. < Ref. to ASSEMBLY , Front Hood. >
- Close the front hood.