Control Valve Body: Installation
- Clean the mating surface of valve cover and transmission side.CAUTION: When cleaning the mating surface of the transmission side, be careful not to allow any dust, foreign matter and used liquid gasket to enter the transmission.
- Check the control valve body for dust and other foreign matter.
- Install the O-rings.NOTE:
- Use new O-rings.
- Apply CVTF to the O-rings.
- Install the control valve body.
- Install the control valve body to the transmission.CAUTION:
- Do not damage the O-ring.
- Perform installation so that the O-ring is not displaced.
- Temporarily tighten the bolt (A: silver).
- Attach the bolt (B).
Tightening torque:
9 N.m (0.9kgf-m, 6.6ft-lb)
- Tighten the bolt (A: silver).
Tightening torque:
9 N.m (0.9kgf-m, 6.6ft-lb)
- Install the control valve body to the transmission.
- Install the O-ring to the transmission harness.NOTE:
- Use new O-rings.
- Apply CVTF to the O-rings.
- Install the transmission harness to the valve cover.
Tightening torque:
7 N.m (0.7kgf-m, 5.2ft-lb)
- Install the gasket to the transmission.NOTE: Use a new gasket.
- Apply liquid gasket to the oval hole of gasket.
Liquid gasket:
THREE BOND 1215B or equivalent
- Install the valve cover.CAUTION: Be careful not to catch the sheet of the ST.
Tightening torque:
8 N.m (0.8kgf-m, 5.9ft-lb)
- Remove the ST (SHEET SPECIAL TOOL).
- Install the throttle body. Ref. to FUEL INJECTION (FUEL SYSTEMS) (H4DO)>Throttle Body>INSTALLATION .
- Install the transmission harness clip and transmission ground terminal.
Tightening torque:
14 N.m (1.4kgf-m, 10.3ft-lb)
- Install the TCM. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580)>Transmission Control Module (TCM)>INSTALLATION .
- Insert the transmission case cover (small) between transmission case cover (large) and transmission to install.
Tightening torque:
Cover (small): 7 N.m (0.7kgf-m, 3.7ft-lb)
Cover (large): 8 N.m (0.8kgf-m, 5.9ft-lb)
- Install the pitching stopper bracket.
Tightening torque:
41 N.m (4.2kgf-m, 30.2ft-lb)
- Install the pitching stopper.
Tightening torque:
T1: 50 N.m (5.1kgf-m, 36.9ft-lb)
T2: 58 N.m (5.9kgf-m, 42.8ft-lb)
- Install the transmission radio ground cord.
Tightening torque:
7 N.m (0.7kgf-m, 5.2ft-lb)
- Install the air breather hose and air breather hose bracket.
- Connect the transmission harness connector.
- Connect the transmission radio ground terminal.
Tightening torque:
32.3 N.m (3.3kgf-m, 23.8ft-lb)
- Install the air intake boot. Ref. to INTAKE (INDUCTION) (H4DO)>Air Intake Boot>INSTALLATION .
- Connect the battery ground terminal. Ref. to REPAIR CONTENTS>NOTE>SAFETY .
- Adjust the CVTF level. Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580)>CVTF>ADJUSTMENT .
- Perform the operation of AT learning mode. Ref. to TRANSMISSION (DIAGNOSTICS)>LEARNING CONTROL .