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Starting System & Charging System (H4DO): Generator: Assembly

Assemble in the reverse order of disassembly.

NOTE:
  • Refer to component for tightening torque of each part. Ref. to STARTING/CHARGING SYSTEMS(H4DO)>General Description>COMPONENT>GENERATOR .
  • After assembling, manually turn the pulley to check that the rotor rotates smoothly.
  1. Install the ball bearings.
    1. Set the ball bearings in the front cover, then securely install an appropriate tool (such as a socket wrench of proper size) to the bearing outer race.
    2. Using a press to press the ball bearings into the specified location.
    3. Install the bearing retainer.
  2. Push of the brush

    When installing the brush assembly to the generator, push in the brush into the brush holder, and hold it with your fingers or a socket wrench of an appropriate size etc. until the installation is completed.