Starting System & Charging System (H4DO): Generator: Disassembly

Remove the cover from the generator.

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Remove the terminal B from the generator.

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Remove the rear cover from the generator.

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Remove the brush assembly from the generator.
NOTE: To prevent damage to the slip ring, set a socket wrench, etc. with an appropriate size between the brush and the slip ring.

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Remove the IC regulator from the generator.

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Remove the through bolt from the generator.

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Insert a flat tip screwdriver or similar tool wrapped with protective tape into the gap between stator core and the front cover to disassemble.
CAUTION:
- Do not remove the bearing cover from the rear cover assembly.
- If the bearing cover has been loosen or disengaged from the rear cover assembly, replace the rear cover assembly.
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Remove the cap from the generator.

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Hold the rotor on a vise and remove the pulley.
CAUTION: When holding the rotor with a vise, place aluminum plates or wooden pieces on the vise jaws to prevent rotor from damage.

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Remove the rotor from the front cover.

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Use the following procedures to remove the ball bearings.

Remove the bolt, and then detach the bearing retainer.

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Firmly attach an appropriate tool (such as a correct size socket wrench) to the bearing inner race.

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