LEMON Manuals: Even more car manuals for everyone: 1960-2025
Home >> Subaru >> 2018 >> Outback 2.5i >> Repair and Diagnosis >> Transmission >> Automatic Trans >> CVT Transaxle (Tr580) >> Front Differential Assembly >> Assembly >> Differential Case Assembly
April 5, 2026: LEMON Manuals is launched! Read the announcement.

Differential Case Assembly

  1. Install the washer and differential bevel gear into the differential case (RH).
    G09478242Courtesy of SUBARU OF AMERICA, INC.
  2. Install the differential bevel pinions into differential case (RH) and install the pinion shaft.
    G12407652Courtesy of SUBARU OF AMERICA, INC.
  3. Install the straight pin.
    G09478238Courtesy of SUBARU OF AMERICA, INC.
  4. Install the washer and differential bevel gear to the differential case (LH).
    G09478245Courtesy of SUBARU OF AMERICA, INC.
  5. Install the differential case (RH) to the hypoid driven gear.
    G09478246Courtesy of SUBARU OF AMERICA, INC.
  6. Install the differential case (LH) to the differential case (RH).
  7. Using the ST, install the hypoid driven gear by tightening the installation bolt.

    ST 18270KA020 SOCKET (E20) 

    Tightening torque: 

    64 N.m (6.5 kgf-m, 47.2 ft-lb)

    G09478247Courtesy of SUBARU OF AMERICA, INC.
  8. Measure the backlash, and select the washer.
    1. Install the SUBARU genuine axle shaft to differential case.

      Part No. 38415AA070

      Axle shaft

    2. Using ST1 and ST2, insert the ST2 through the window of differential case. Measure the backlash of the gear.
      NOTE:
      • Measure the backlash by applying a differential bevel pinion tooth between two differential bevel gear teeth.
      • When measuring, fix the differential bevel pinion in place with a screwdriver covered with cloth, or a similar tool.

      ST1 498247001 MAGNET BASE 

      ST2 498247100 DIAL GAUGE 

      Specification:

      0.13 - 0.18 mm (0.0051 - 0.0071 in)

      G09478248Courtesy of SUBARU OF AMERICA, INC.
    3. If the backlash is not within specification, select a washer from the table below and replace.
      Washer
      Part No. Thickness mm (in)
      803038021 0.95 (0.037)
      803038022 1.00 (0.039)
      803038023 1.05 (0.041)
  9. Using the ST, install the left and right taper roller bearings.

    ST1 499277100 BUSHING 1-2 INSTALLER 

    ST2 398497701 SEAT 

    G09478249Courtesy of SUBARU OF AMERICA, INC.