Front Suspension System And Wheel Alignment: Crossmember: Installation

CAUTION:

When raising the transmission jack, make sure that the tie-rod end and the drive shaft boot do not interfere. The drive shaft boot may be damaged.
The crossmember COMPL front is heavy. Make sure that it is firmly supported so that it is level.
For the non-reusable parts, always use new parts.
Always tighten the bushing in the state where the vehicle is at curb weight and the wheels are in full contact with the ground.

Install the clamp stabilizer with the peak of triangle facing the front of the vehicle.

Except for WILDERNESS model

Courtesy of SUBARU OF AMERICA, INC.

WILDERNESS model

Courtesy of SUBARU OF AMERICA, INC.

NOTE: The left and right clamp stabilizers of WILDERNESS model differ in shape.

Install the crossmember COMPL front.
NOTE: Check the crossmember COMPL front for damage or cracks, and correct or replace if defective.
1. Install the bolts which secure the crossmember COMPL front to the body.
  Tightening torque:
  
  Refer to "COMPONENT" of "General Description" for the tightening torque. Ref. to FRONT SUSPENSION>GENERAL DESCRIPTION>COMPONENT>FRONT SUSPENSION .
Lower the engine and remove the lifting device and wire ropes.
Remove ST from the engine unit.
Install the engine mounting and the crossmember COMPL front with new nuts.
Tightening torque:

Engine mounting - crossmember COMPL front: 90 N.m (9.2 kgf-m, 66.4 ft-lb)
Install the pitching stopper.
- Except for WILDERNESS model: Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580 (EXCEPT FOR WILDERNESS))>TRANSMISSION MOUNTING SYSTEM>INSTALLATION>PITCHING STOPPER .
- WILDERNESS model: Ref. to CONTINUOUSLY VARIABLE TRANSMISSION (TR580 (WILDERNESS))>TRANSMISSION MOUNTING SYSTEM>INSTALLATION>PITCHING STOPPER .
Install the steering gearbox assembly and stiffener to the crossmember COMPL front.
Tightening torque:

Refer to "COMPONENT" of "General Description" for the tightening torque. Ref. to FRONT SUSPENSION>GENERAL DESCRIPTION>COMPONENT>FRONT SUSPENSION .
Connect the power steering harness connector and install the harness clamp.
Install the universal joint assembly steering. Ref. to POWER ASSISTED SYSTEM (POWER STEERING)>UNIVERSAL JOINT>INSTALLATION .
Install the arm COMPL front. Ref. to FRONT SUSPENSION>FRONT ARM>INSTALLATION .
Connect the tie-rod ends.
CAUTION: Do not apply grease, etc. to the tapered portion of ball stud.
1. Tighten the castle nut.
  NOTE: If the ball stud hole and the cutout portion of the castle nut are not aligned after tightening, tighten the castle nut within the range of 60° to align with each other.
  
  Tightening torque:
  
  27 N.m (2.8 kgf-m, 19.9 ft-lb)
2. Install a new cotter pin.
Install the stabilizer. Ref. to FRONT SUSPENSION>STABILIZER>INSTALLATION>STABILIZER .
Install the front exhaust pipe. Ref. to EXHAUST (H4DO)>FRONT EXHAUST PIPE>INSTALLATION .
Install the crossmember support front and the crossmember support rear. Ref. to FRONT SUSPENSION>CROSSMEMBER SUPPORT>INSTALLATION .
Install the under cover front. Ref. to EXTERIOR/INTERIOR TRIM>FRONT UNDER COVER>INSTALLATION .
Install the front wheels and lower the vehicle.
Tightening torque:

120 N.m (12.2 kgf-m, 88.5 ft-lb)
Install the air cleaner case. Ref. to INTAKE (INDUCTION) (H4DO)>AIR CLEANER CASE>INSTALLATION .
Install the collector cover. Ref. to INTAKE (INDUCTION) (H4DO)>COLLECTOR COVER>INSTALLATION .
Connect the ground terminal to battery sensor. Ref. to REPAIR CONTENTS>NOTE>BATTERY .
Set the panel COMPL front hood to the normal position. Ref. to REPAIR CONTENTS>NOTE>STAY ASSEMBLY FRONT HOOD .
Install the striker assembly front hood. Ref. to EXTERIOR BODY PANELS>FRONT HOOD>ASSEMBLY .
Inspect the wheel alignment and adjust if necessary.
- Inspection: Ref. to FRONT SUSPENSION>WHEEL ALIGNMENT>INSPECTION .
- Adjustment: Ref. to FRONT SUSPENSION>WHEEL ALIGNMENT>ADJUSTMENT .
Perform VDC sensor midpoint setting mode. Ref. to VEHICLE DYNAMICS CONTROL (VDC)>VDC CONTROL MODULE AND HYDRAULIC CONTROL UNIT (VDCCM & H/U)>ADJUSTMENT>VDC SENSOR MIDPOINT SETTING MODE .
Perform the lane keep assist learning value clear. Ref. to EYESIGHT (DIAGNOSTICS)>WORK SUPPORT>OPERATION .