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Home >> Suzuki >> 1987 >> Samurai Base >> Repair and Diagnosis >> External Pages >> Different car >> Section 12 (Glass/Windows/Mirrors) >> Repair Instructions >> Quarter Window Replacement >> Removal Procedure
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Removal Procedure

WARNING: This page is about a different car, the 2007 Suzuki XL7. However, it is still accessible from the selected car via links, so may be relevant.
WARNING: Refer to CRACKED WINDOW CAUTION .
  1. Remove the rear quarter front applique. Refer to REAR DOOR FRAME APPLIQUE REPLACEMENT .
    Fig 1: Removing Rear Quarter Window
    G04845287Courtesy of SUZUKI OF AMERICA CORP.
    NOTE: Before cutting out a quarter window, apply a double layer of masking tape around the perimeter of the painted surfaces and the interior trim.
  2. Open the liftgate.
  3. Remove the inside garnish molding.
    WARNING: Refer to DEFROSTER OUTLET CAUTION .
  4. Cover the following parts to protect from broken glass:
    • Upper dash pad
    • Defroster outlets and A/C outlets
    • Seats and carpeting
      NOTE:
      • When cutting out the quarter window use care not to damage the encapsulation around the perimeter of the quarter window. If the encapsulation is damaged, the window must be replaced.
      • Keep the cutting edge of the tool against the quarter window. Do this from inside the vehicle to protect the outer painted surface.
  5. Remove the window from the urethane adhesive.
    • Leave a base of urethane approximately 2 mm (0.078 in) on the pinch-weld flange.
    • The only suitable lubrication is clear water.
    • Use the J 24402-A, J 39032, or equivalent in order to remove the quarter window.
  6. With the aid of an assistant, remove the window (1) from the vehicle.