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Home >> Suzuki >> 1991 >> Samurai JS >> Repair and Diagnosis >> External Pages >> Different car >> Section 48 (Front Suspension) >> Repair Instructions >> Strut Assembly Replacement >> Installation Procedure
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Installation Procedure

WARNING: This page is about a different car, the 2007 Suzuki XL7. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Identifying Upper Strut Mount Bolts
G04842754Courtesy of SUZUKI OF AMERICA CORP.
  1. Position the strut assembly to the vehicle.
    CAUTION: Refer to FASTENER NOTICE .
  2. Install the 3 upper strut mount bolts.

    Tightening torque 

    Tighten the upper strut mount bolts to 25 N.m (18 lb ft)  .

    Fig 2: Identifying Lower Strut Bolts & Nuts
    G04842755Courtesy of SUZUKI OF AMERICA CORP.
  3. Install the lower strut bolts and nuts.

    Tightening torque 

    Tighten the bolts and nuts to 200 N.m (148 lb ft)  .

    Fig 3: Identifying Stabilizer Link Nut
    G04842756Courtesy of SUZUKI OF AMERICA CORP.
    NOTE:
    • Inspect the stabilizer link seals for damage prior to installation. Replace as required.
    • Do not allow the stabilizer link ball stud to rotate while installing the link nut.
  4. Position the stabilizer link to the strut and install the nut.

    Tightening torque 

    Tighten the nut to 65 N.m (48 lb ft)  .

    Fig 4: Identifying Brake Hose Bracket To Strut Assembly
    G04842757Courtesy of SUZUKI OF AMERICA CORP.
  5. Position the brake hose bracket to the strut assembly and install the bolt.

    Tightening torque 

    Tighten the brake bracket bolt to 15 N.m (11 lb ft)  .

  6. Install the wheel and tire. Refer to INSTALLATION PROCEDURE .
  7. Lower the vehicle.
  8. Perform a wheel alignment. Refer to MEASURING WHEEL ALIGNMENT .