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Bench Testing: Brushes

Inspect brushes for cracks. Ensure brushes slide smoothly in brush holder. With brushes installed in brush holder, measure brush length from end of brush to the inner edge of the brush holder. See Fig 1 . Replace brush if brush length is not within specification. See BRUSH LENGTH SPECIFICATIONS  table.

NOTE: When replacing brushes, it may be necessary to replace brushes and brush holder as an assembly. Consult parts department for available service components.
BRUSH LENGTH SPECIFICATIONS

Application In. (mm)
Esteem
Standard Brush Length .413 (10.50)
Wear Limit .331 (8.40)
Sidekick
1.6L
Standard Brush Length .630 (16.00)
Wear Limit .079 (2.00)
1.8L
Standard Brush Length .413 (10.50)
Wear Limit .331 (8.40)
Swift & X90
Standard Brush Length .630 (16.00)
Wear Limit .079 (2.00)
Fig 1: Measuring Typical Brush Length (Esteem Shown; Others Similar)
G96J11287Courtesy of SUZUKI OF AMERICA CORP.