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Removal Procedure

WARNING: This page is about a different car, the 2007 Suzuki XL7. However, it is still accessible from the selected car via links, so may be relevant.
  1. Raise and support the vehicle. Refer to LIFTING AND JACKING THE VEHICLE .
  2. Drain the transfer case fluid. Refer to Removal Procedure .
  3. Remove the propeller shaft. Refer to REMOVAL PROCEDURE .
  4. Remove the right wheel drive shaft. Refer to REMOVAL PROCEDURE and REMOVAL PROCEDURE .
  5. Remove both catalytic converters. Refer to REMOVAL PROCEDURE and REMOVAL PROCEDURE .
    Fig 1: Identifying Transfer Case Mounting Bracket Bolts
    G04843827Courtesy of SUZUKI OF AMERICA CORP.
  6. Remove the transfer case mounting bracket bolts (1).
  7. Remove the transfer case mounting bracket (2).
    Fig 2: Identifying Transfer Case Mounting Bracket Bolts
    G04843828Courtesy of SUZUKI OF AMERICA CORP.
  8. Remove the transfer case mounting bracket bolts (1, 2).
  9. Remove the transfer case mounting bracket (3).
  10. Remove the transfer case heat shield.
  11. Support the transaxle with a jackstand.
  12. Remove the rear transmission mount and bracket. Refer to REMOVAL PROCEDURE and REMOVAL PROCEDURE .
    Fig 3: Identifying Transfer Case Bolts
    G04843829Courtesy of SUZUKI OF AMERICA CORP.
  13. Remove the bolts (1) securing the transfer case to the transaxle.
  14. Remove the transfer case (2) from the transaxle.
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