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Output Gear Assembly Installation

WARNING: This page is about a different car, the 2007 Suzuki XL7. However, it is still accessible from the selected car via links, so may be relevant.

Reference: TRANSMISSION CASE INSPECTION .

Reference: FRONT DIFFERENTIAL BEARING RACE AND SELECTIVE SHIM INSTALLATION .

Reference: MANUAL SHIFT SHAFT SEAL AND BEARING INSTALLATION .

Reference: FRONT WHEEL DRIVE SHAFT OIL SEAL INSTALLATION .

Reference: FRONT DIFFERENTIAL CARRIER SEAL INSTALLATION .

Fig 1: Identifying Output Gear Assembly
G04846109Courtesy of SUZUKI OF AMERICA CORP.
  1. Rotate the transmission case so that the I.D. tag is facing up.
  2. Install the output gear assembly (12) into the transmission case assembly.
    Fig 2: Identifying Output Gear Retaining Ring & Output Gear Assembly
    G04846110Courtesy of SUZUKI OF AMERICA CORP.
  3. Install the output gear retaining ring (48) into the output gear assembly (12) groove.

    Reference: ROTATIONAL TORQUE MEASUREMENT .

    Reference: LOW AND REVERSE CLUTCH PISTON INSTALLATION .