Installation Procedure

WARNING: This page is about a different car, the 2007 Suzuki XL7. However, it is still accessible from the selected car via links, so may be relevant.

Fig 1: Applying Tape To Rear Compartment Panel

Courtesy of SUZUKI OF AMERICA CORP.

Apply tape to the corresponding location on the replacement rear compartment panel.
Cut on the forward edge of the tape line to create the replacement sectioning compartment panel.
NOTE: If the location of the original plug weld holes can not be determined, or if structural weld-thru adhesive is present, space the plug weld holes every 40 mm (1 1/2 in) apart.

Fig 2: Drilling Plug Weld Holes
Courtesy of SUZUKI OF AMERICA CORP.
Drill 8 mm (5/16 in) plug weld holes as necessary in locations noted from the original rear floor pan.
Drill 8 mm (5/16 in) plug weld holes spaced every 40 mm (11/2 in) at the forward edge, of the rear compartment panel.
Prepare all mating surfaces as necessary.
Apply GM-approved Weld-Thru coating or equivalent to all mating surfaces. Refer to ANTI-CORROSION TREATMENT AND REPAIR .

Fig 3: Positioning Rear Compartment Panel To Overlap Forward Compartment Panel
Courtesy of SUZUKI OF AMERICA CORP.
Position the rear compartment panel to overlap the forward compartment panel.

Fig 4: Applying Sealers & Anti-Corrosion Materials To Repair Area
Courtesy of SUZUKI OF AMERICA CORP.
Plug weld accordingly.
Clean and prepare all welded surfaces.
Apply the sealers and anti-corrosion materials to the repair area, as necessary. Refer to ANTI-CORROSION TREATMENT AND REPAIR .
Paint and repair the area. Refer to BASECOAT/CLEARCOAT PAINT SYSTEMS .
Install all related panels and components.
Connect the negative battery cable. Refer to INSTALLATION PROCEDURE .
Enable the SIR system. Refer to SIR DISABLING AND ENABLING .