Transfer Components
- Drain the coolant from the old drive unit.
- Release the 2 bolts that secure the jackshaft to the old drive unit (torque 30 N.m).
- Remove all NVH padding except for the lower LH section.NOTE: This section of padding cannot be removed while the drive unit is supported by the crane.
- Open the crate that contains the new drive unit. Set the lid on the ground so that any padding is facing upwards.
- Lower the old drive unit onto the lid.
- Remove the crane cables from the drive unit.
- Remove the lower LH section of NVH padding from the old drive unit.
- Remove the coolant hose and pump from the old drive unit.
- Resecure the crane cables to the old drive unit and lift it off of the crate lid.CAUTION: Be very careful not to damage the motor in the next step.
- Working with at least 1 assistant, lift the new drive unit out of the crate and set it on the crate lid.
- Transfer the following components from the new drive unit to the old drive unit:
- LH motor mount
- RH motor mount
- Use the crane to place the old drive unit into the crate.
- Install all NVH padding except for the lower RH section onto the new drive unit.
- Secure the crane cables to the new drive unit and raise it.
- Install the coolant hose to the new drive unit.
- Install the 2 bolts to secure the jackshaft to the new drive unit (torque 30 N.m).