Torque Specifications - Front Drive Unit

TORQUE SPECIFICATIONS - FRONT DRIVE UNIT ASSEMBLY - ASSEMBLY, COVER, PHASE OUT, 3DU (REMOVE AND REPLACE)

Description	Torque Value	Recommended Tools	Reuse/Replace	Notes
Bolts that attach the front harness bracket to the vehicle	9 N.m (6.6 lbs-ft)	Ratchet/torque wrench 10 mm socket 2 in extension	Reuse
Bolts that secure the phase out cover	14 N.m (10.3 lbs-ft)	Socket 3/8 in Dr EP10 Cordless 1/4 in Dr Ratchet 2 in extension Ratchet/torque wrench 4 in extension 1/4 in to 3/8 in adapter ESD Strap	Reuse

TORQUE SPECIFICATIONS - FRONT DRIVE UNIT ASSEMBLY - ASSEMBLY, FRONT 3DU, GLOBAL (REMOVE AND REPLACE)

Description	Torque Value	Recommended Tools	Reuse/Replace
Bolts (x4) that attach the front end carrier to the LH and RH front subframe crash can assemblies	16 N.m (11.8 lbs-ft)	Cordless Ratchet/Impact Driver 13 mm socket Ratchet/torque wrench 2 in extension	Reuse
Bolts (x2) that attach the LH and RH motor mounts to the LH and RH motor mount brackets	105 N.m (77.4 lbs-ft)	External Torx E18 Flex head ratchet/flex head torque wrench 3/8 in to 1/2 in adapter Cordless Ratchet/Impact Driver 1/4 in to 3/8 in adapter 6 in extension Ratchet/torque wrench	Reuse
Bolt that attaches the front drive unit mount to the front subframe	80 N.m (59.0 lbs-ft)	Flex head ratchet/flex head torque wrench 18 mm socket Cordless 3/8 in Dr Impact	Reuse
Bolts that attach the front drive unit to the crate		19 mm socket Ratchet/torque wrench Prybar Med	Reuse

TORQUE SPECIFICATIONS - FRONT DRIVE UNIT ASSEMBLY - ELECTRIC OIL PUMP (REMOVE AND REPLACE)

Description	Torque Value	Recommended Tools	Reuse/Replace
Bolt that attaches the front drive unit to the front subframe	80 N.m (59.0 lbs-ft)	Flex head ratchet/flex head torque wrench 18 mm socket Cordless 3/8 in Dr Impact	Reuse
Front drive unit fill plug	15 N.m (11.1 lbs-ft)	8 mm socket Ratchet/torque wrench	Reuse
Bolts (x2) that attach the oil pump to the front drive unit	5 N.m (3.7 lbs-ft)	Socket 1/4 in Dr EP10 - 1451830-00-A Cordless 1/4 in Dr Ratchet 4 in extension Ratchet/torque wrench 1/4 in to 3/8 in adapter Torque wrench with angle measurement	Reuse
Oil filter	3 N.m (2.2 lbs-ft)	Oil filter socket 21 mm socket 1/4 in to 3/8 in adapter Torque wrench with angle measurement	Reuse

TORQUE SPECIFICATIONS - FRONT DRIVE UNIT ASSEMBLY - GROUND STRAPS, FRONT DRIVE UNIT (REMOVE AND REPLACE)

Description	Torque Value	Recommended Tools	Reuse/Replace
Bolt that attaches the front drive unit ground strap to the HV battery.	10 N.m (7.4 lbs-ft)	Flex head ratchet/flex head torque wrench 10 mm socket (for installation only) Ratchet/torque wrench (for installation only)	Reuse
Bolt that attaches the front drive unit ground strap to the front drive unit.	6 N.m (4.4 lbs-ft)	10 mm socket Cordless Ratchet/Impact Driver Ratchet/torque wrench (for installation only)	Reuse
Bolt that attaches the front drive unit HV harness to the front drive unit.	10 N.m (7.4 lbs-ft)	10 mm socket Cordless Ratchet/Impact Driver Ratchet/torque wrench (for installation only)	Reuse

TORQUE SPECIFICATIONS - FRONT DRIVE UNIT ASSEMBLY - HEAT EXCHANGER, 3DU (REMOVE AND REPLACE)

Description	Torque Value	Recommended Tools	Reuse/Replace	Notes
Bolts that attach the heat exchanger to the front drive unit	5 N.m (3.7 lbs-ft)	Flex head ratchet/flex head torque wrench 3 in extension Torque wrench with angle measurement Socket 3/8 in Dr EP10	Reuse

TORQUE SPECIFICATIONS - FRONT DRIVE INVERTER - ASSEMBLY, FLUID COUPLING (REMOVE AND REPLACE)

Description	Torque Value	Recommended Tools	Reuse/Replace	Notes
Bolt that attaches the 90 degrees fluid coupling to the front drive inverter assembly	6 N.m (4.4 lbs-ft)	Cordless Drill Torx T25 socket Flex head ratchet/flex head torque wrench Ratchet/torque wrench Torx T25 bit	Replace

TORQUE SPECIFICATIONS - FRONT DRIVE UNIT ASSEMBLY - LH MOUNT ASSEMBLY, 3DUF (REMOVE AND REPLACE)

Description	Torque Value	Recommended Tools	Reuse/Replace	Notes
Bolts that attach the LH front drive unit mount from the front drive unit	35 N.m (25.8 lbs-ft)	External Torx 3/8 in E14 Socket Ratchet/torque wrench Torque wrench with angle measurement	Reuse

TORQUE SPECIFICATIONS - FRONT DRIVE UNIT ASSEMBLY - FRONT MOTOR MOUNT ASSEMBLY, RH ISOLATOR (REMOVE AND REPLACE)

Description	Torque Value	Recommended Tools	Reuse/Replace	Notes
Bolts that attach the LH and the RH motor mount isolators to the body	62 N.m (45.7 lbs-ft)	External Torx 3/8 in E14 Socket 3 in extension Flex head ratchet/flex head torque wrench	Replace

TORQUE SPECIFICATIONS - FRONT DRIVE UNIT ASSEMBLY - ASSEMBLY, BREATHER, 3DU (REMOVE AND REPLACE)

Description	Torque Value	Recommended Tools	Reuse/Replace	Notes
Bolts that attach the front harness bracket to the vehicle	9 N.m (6.6 lbs-ft)	Ratchet/torque wrench 10 mm socket 2 in extension	Reuse
Front drive unit breather	5 N.m (3.7 lbs-ft)	Ratchet/torque wrench 1/4 in to 3/8 in adapter 1/2 in to 3/8 in adapter 22 mm socket 3 in extension	Replace

TORQUE SPECIFICATIONS - FRONT DRIVE UNIT ASSEMBLY - BUSHING, GEARCASE, 3DUF (REMOVE AND REPLACE)

Description	Torque Value	Recommended Tools	Reuse/Replace	Notes
Bolts that attach the LH and the RH motor mounts to the LH and the RH motor mount brackets	105 N.m (77.4 lbs-ft)	External Torx E18 Flex head ratchet/flex head torque wrench 1/4 in to 3/8 in adapter 3/8 in to 1/2 in adapter Cordless 1/4 in Dr Ratchet 6 in extension	Reuse
Front drive unit mount bolt	80 N.m (59.0 lbs-ft)	18 mm socket Cordless Ratchet/Impact Driver Flex head ratchet/flex head torque wrench	Reuse

TORQUE SPECIFICATIONS - FRONT DRIVE INVERTER - ASSEMBLY, FLUID COUPLING (REMOVE AND REPLACE)

Description	Torque Value	Recommended Tools	Reuse/Replace	Notes
Bolt that attaches the straight fluid coupling and the front drive unit inverter	6 N.m (4.4 lbs-ft)	Cordless drill Torx T25 Bit Torx T25 socket Flex head ratchet/flex head torque wrench Ratchet/torque wrench	Reuse