Oil Pump: Installation

Install oil pump .

Fig 1: Installing Oil Pump
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Install a new gasket and the oil pump with the 3 bolts.
1. Torque: 18.6 N.m (190 kgf.cm, 14 ft.lbf)
Install drive chain and sprockets .
1. Set the crankshaft key into the left horizontal position and turn the cutout of the drive shaft to the top.
  
  Fig 2: Installing Drive & Sprockets
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Set the chain on the 2 sprockets as shown in the illustration.
  
  Fig 3: Setting Chain On 2 Sprockets
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  NOTE:
  - Set the mark on the oil pump drive sprocket at the colored link in the chain.
  - Set the mark on the oil pump drive shaft sprocket at the colored link.
3. Install the chain and 2 sprockets with the nut.
  1. Torque: 29.5 N.m (300 kgf.cm, 20 ft.lbf)
Install chain tensioner .
Install the spring and plate with the bolt.
1. Torque: 12 N.m (120 kgf.cm, 9ft.lbf)
Install oil pan .
1. Remove any old packing (FIPG) material and be careful not to drop any oil on the contact surfaces of the timing chain/crank case and oil pan.
  - Using a razor blade and gasket scraper, remove all the old packing (FIPG) material from the gasket surfaces and sealing grooves.
  - Thoroughly clean all components to remove all the loose material.
  - Using a non-residue solvent, clean both sealing surfaces.
  Fig 4: Displaying Spring Proper Installation
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  NOTE: Do not use a solvent which will affect the painted surfaces.
2. Apply seal packing to the oil pan as shown in the illustration.
  1. Seal packing: Part No. 08826 - 00080 or equivalent
    
    Fig 5: Displaying Oil Pan & Seal Packing Width
    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  - Install a nozzle that has been cut to a 4.0 - 4.5 mm (0.16 - 0.18 in.) opening.
    NOTE: Avoid applying an excessive amount to the surface.
  - Parts must be assembled within 3 minutes of application. Otherwise the material must be removed and reapplied.
  - Immediately remove nozzle from the tube and reinstall cap.
3. Install the oil pan with the 12 bolts and 2 nuts.
  1. Torque: 9 N.m (90 kgf.cm, 80 in..lbf)
Install crankshaft timing sprocket and timing chain (See INSTALLATION ) .
Install RH engine mounting insulator (See INSTALLATION ) .
Install ABS actuator (See ACTUATOR/ABS ECU ) .
Install air cleaner assembly (See INSTALLATION ) .

Fig 6: Installing Oil Pan
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Install front exhaust pipe .

Fig 7: Installing Front Exhaust Pipe
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Install 2 new gaskets and front exhaust pipe with the 2 compression springs and 4 bolts.

Torque:
1. 43 N.m (439 kgf.cm, 32 ft.lbf) for bolt A
2. 49 N.m (500 kgf.cm, 36 ft.lbf) for bolt B
Install engine under cover .
Fill engine with oil .
Start engine and check for leaks .
Recheck engine oil level .