Oil Pump: Installation

Install a new gasket and the oil pump with the 3 bolts.

Fig 1: Installing New Gasket & Oil Pump With Bolts

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Torque: 18.6 N.m (190 kgf.cm, 14 ft.lbf) 

1. Set the crankshaft key into the left horizontal position and turn the cutout of the drive shaft to the top.
   Fig 2: Setting Crankshaft Key Into Left Horizontal Position

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Set the chain on the 2 sprockets as shown in the illustration.
   NOTE:

   • Set the mark on the oil pump drive sprocket at the colored link in the chain.
   • Set the mark on the oil pump drive shaft sprocket at the colored link.
   Fig 3: Setting Mark On Oil Pump Drive Shaft Sprocket At Colored Link
   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Install the chain and 2 sprockets with the nut.
   1. Torque: 29.5 N.m (300 kgf.cm, 20 ft.lbf) 

Install the spring and plate with the bolt.

Fig 4: Installing Spring & Plate With Bolt

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Torque: 12 N.m (120 kgf.cm, 9 ft.lbf) 

1. Remove any old packing (FIPG) material and be careful not to drop any oil on the contact surfaces of the timing chain/crank case and oil pan.
   • Using a razor blade and gasket scraper, remove all the old packing (FIPG) material from the gasket surfaces and sealing grooves.
   • Thoroughly clean all components to remove all the loose material.
   • Using a non-residue solvent, clean both sealing surfaces.
   NOTE: Do not use a solvent which will affect the painted surfaces.
2. Apply seal packing to the oil pan as shown in the illustration.
   Fig 5: Applying Seal Packing To Oil Pan

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   1. Seal packing: Part No. 08826 - 00080 or equivalent 
   • Install a nozzle that has been cut to a 4.0 - 4.5 mm (0.16 - 0.18 in.) opening.
     NOTE: Avoid applying an excessive amount to the surface.
   • Parts must be assembled within 3 minutes of application. Otherwise the material must be removed and reapplied.
   • Immediately remove nozzle from the tube and reinstall cap.
3. Install the oil pan with the 12 bolts and 2 nuts.
   Fig 6: Installing Oil Pan With Bolts & Nuts

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   1. Torque: 9 N.m (90 kgf.cm, 80 in..lbf) 

Install 2 new gaskets and front exhaust pipe with the 2 compression springs and 4 bolts.

Fig 7: Installing Gaskets & Front Exhaust Pipe With Compression Springs And Bolts

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Torque: 
2. 43 N.m (439 kgf.cm, 32 ft.lbf) for bolt A 
3. 49 N.m (500 kgf.cm, 36 ft.lbf) for bolt B