Back Door Glass: Installation

Fig 1: Cleaning & Shaping Contact Surface Of Body

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Using a knife, cut away any rough areas on the body.
   NOTE: Leave as much of the adhesive on the body as possible.
2. Clean the cutting surface of the adhesive with a piece of shop rag saturated in cleaner.
   NOTE: Even if all the adhesive has been removed, clean the body.

1. Remove the damaged spacers.
2. , remove the adhesive sticking to the glass.
Fig 2: Removing Adhesive Sticking To Glass Using A Scraper
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Clean the glass with cleaner.
   NOTE:

   • Be careful not to damage the glass.
   • Do not touch the glass after cleaning it.

Fig 3: Installing New Spacers

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Attach 2 new spacers on the edge of the glass as shown in the illustration.

1. Place the glass in correct position.
Fig 4: Placing Glass In Correct Position
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Check that all contacting parts of the glass rim are perfectly even and do not make contact with the fasteners.
3. Place the reference marks between the glass and body.
4. Remove the glass.

Install 2 new dams and the outside lower moulding with adhesive tape as shown in the illustration.

Fig 5: Installing New Dams & Outside Lower Moulding

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. A: 5.2 mm (0.205 in.) 
2. B: 5.2 mm (0.205 in.) 
3. C: 1.7 mm (0.067 in.) 

Using a brush, coat Primer M to the exposed part of body on the vehicle side.

Fig 6: Coating Primer M To Exposed Part Of Body On Vehicle Side Using A Brush

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Fig 7: Coating Edge Of Glass And Contact Surface With Primer G

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Using a brush or sponge, coat the edge of the glass and the contact surface with Primer G as shown in the illustration.
2. When the primer is coated wrongly to the area other than the specified, wipe it off with a clean shop rag before the primer dries.

1. Cut off the tip of the cartridge nozzle.

   Part No. 08850-00801 or equivalent 

   NOTE: After cutting off the tip, use all adhesive within the time described in the table below.
   ADHESIVE USE TEMPERATURE AND TIME
   
   

   Temperature	Tackfree Time
   35°C(95°F)	15 Minutes
   20°C(68°F)	100 Minutes
   5°C(41°F)	8 Hours

2. Load the cartridge into the sealer gun.
3. Coat the glass with adhesive as shown in the illustration.

1. A: 12.0 mm (0.472 in.) 
2. B: 8.0 mm (0.315 in.) 

1. Install the back door glass to the back door.
   Fig 8: Installing Back Door Glass

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   NOTE: Confirm that the dams is attached to the back door panel.
2. Hold the back door glass in place securely with a protective tape or equivalent until the adhesive hardens.
   NOTE: Take care not to drive the vehicle during the time described in the table below.
   ADHESIVE DRYING TIME BEFORE VEHICLE USE
   
   

   Temperature	Minimum Time Prior To Driving The Vehicle
   35°C(95°F)	1.5 Hours
   20°C(68°F)	5 Hours
   5°C(41°F)	24 Hours

1. Conduct a leak test after the hardening time has elapsed.
2. Seal any leak with auto glass sealer.

Part No. 08833-00030 or equivalent