Body & Frame: Windows: Windshield: Installation

Fig 1: Cleaning & Shaping Contact Surface Of Body

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1. Using a knife, cut away any rough areas on the body.
   NOTE: Leave as much of the adhesive on the body as possible.
2. Clean the cutting surface of the adhesive with a shop rag saturated in cleaner.

Fig 2: Cleaning & Removing Glass

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1. Remove the damaged stoppers and dam.
2. Using a scraper, remove the adhesive sticking to the glass.
3. Clean the glass with cleaner.

Fig 3: Installing New Stoppers

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Attach new stoppers to the glass with the ceramic notches on the glass aligned with the stoppers as shown in the illustration.

Fig 4: Installing New Dam

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Install a new dam with double-stick tape as shown in the illustration.

1. A: 7.0 mm (0.276 in.) 

1. Place the glass in the correct position.
Fig 5: Placing Glass In Correct Position
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2. Check that all contacting parts of the glass rim are perfectly even.
3. Place reference marks between the glass and body.
4. Remove the glass.

Fig 6: Cleaning Contact Surface Of Glass

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Using a cleaner, clean the contact surface which is black-colored area around the entire glass rim.

Using a brush, coat Primer M to the exposed part of body on the vehicle side.

Fig 7: Coating Contact Surface Of Body With Primer "M" Using A Brush

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1. Using a brush or sponge, coat the edge of the glass and the contact surface with Primer "G".
Fig 8: Coating Contact Surface Of Glass With Primer "G" Using A Brush
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2. When the primer is coated wrongly to the area other than the specified, wipe it off with a clean shop rag before the primer dries.

1. Cut off the tip of the cartridge nozzle.
   Fig 9: Cutting Off Tip Of Cartridge Nozzle

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   1. Part No. 08850-00801 or equivalent 
   NOTE: After cutting off the tip, use all adhesive within the time described in the table below.
   TEMPERATURE-TACKFREE TIME
   
   

   Temperature	Tackfree Time
   35 °C (95 °F)	15 Minutes
   20°C (68°F)	100 Minutes
   5 °C (41 °F)	8 Hours

2. Load the cartridge into the sealer gun.
3. Coat the glass with adhesive as shown in the illustration.
   1. A: 12 mm (0.47 in.) 
   2. B: 8 mm (0.31 in.) 

Fig 10: Installing Windshield Glass & Moulding

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1. Install the glass, aligning the reference marks using a suction rubber.
   NOTE: Check that stoppers engage correctly viewing.
2. Lightly press the glass front surface for close contact.
3. Correct insufficient or protruded adhesive agent using a spatula.
   NOTE: Apply the adhesive agent up to the windshield glass edge.
   Fig 11: Applying Adhesive Agent Up To Windshield Glass Edge

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4. Install a new windshield outside upper moulding to the windshield glass before the adhesive agent hardens.
Fig 12: Installing A New Windshield Outside Upper Moulding To Windshield Glass Before Adhesive Agent Hardens
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5. Using a scraper, remove any excessive adhesive agent before it hardens.
6. Hold the glass and moulding in place securely with a protective tape or equivalent until the adhesive hardened.

Fig 13: Installing Windshield Outside Moulding

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1. Install the 4 screws and windshield outside moulding.
2. Employ the same manner described above to the other side.

Install the front part of roof side rail weatherstrip LH and RH.

Install the cowl louver with the 8 screws and 6 clips.

1. Operate the wipers once and turn the wiper switch OFF.
2. Install the wiper arms and tighten the nuts by hand.
3. Adjust the installation positions of the wiper arms to the positions shown in the illustration.
   Fig 14: Adjusting Installation Positions Of Wiper Arms To Positions

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   1. A: Approx. 25.7 mm (1.012 in.) 
   2. B: Approx. 39.7 mm (1.563 in.) 
   NOTE: When installing wiper arms, make sure that the tips of the blades are not beyond the ceramic edge as indicated by "C" part in the illustration.
4. Torque the nuts.
   1. Torque: 20 N.m ( 204 kgf.cm, 15 ft.lbf) 
5. Install the caps.

Install the 2 sun visor holders with the 2 screws.

1. Connect the connector, then install the front personal light.
2. Install the 2 screws and the clip.
   NOTE: When installing the front personal light, attach the clip to the housing and push it to the bracket.
3. Install the left side lens.

Install the 2 sub-visors with the 4 screws.

1. w/ Light:
   1. Connect the connector.
2. Install the 2 sun visors with the 4 screws.

Fig 15: Installing Front Pillar Garnish

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1. Install the front pillar garnish.
2. Employ the same manner described above to the other side.

Fig 16: Installing Assist Grips

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1. Driver's side:
   1. Using a torx socket wrench, install the assist grip with the 2 torx screws.
   2. Torx driver: T30 (Part No. 09041-00030 or locally manufactured tool) 
2. Passenger's side:
   1. Using a torx socket wrench, install the 2 assist grips with the 4 torx screws.
   2. Torx driver: T30 (Part No. 09041-00030 or locally manufactured tool) 
3. Install the caps.

Fig 17: Installing Inner Rear View Mirror

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Install the inner rear view mirror as shown in the illustration.