Service Data
Service Data (1 Of 2)
| Output shaft 1st gear journal diameter | Min. | 38.860 mm (1.5299 in.) |
| Output shaft 2nd gear journal diameter | Min. | 46.860 mm (1.8449 in.) |
| Output shaft 3rd gear journal diameter | Min. | 37.860 mm (1.4905 in.) |
| Output shaft flange thickness | Min. | 4.70 mm (0.1850 in.) |
| Output shaft runout | Max. | 0.06 mm (0.0024 in.) |
| Gear thrust clearance 1st | STD | 0.20 - 0.45 mm (0.008 - 0.0177 in.) |
| Max. | 0.50 mm (0.0197 in.) | |
| Gear thrust clearance 2nd | STD | 0.10 - 0.25 mm (0.0039 - 0.0098 in.) |
| Max. | 0.30 mm (0.0118 in.) | |
| Gear thrust clearance 3rd | STD | 0.10 0.25 mm (0.0039 - 0.0098 in.) |
| Max. | 0.30 mm (0.0118 in.) | |
| Gear radial clearance 1st | STD | 0.020 - 0.073 mm (0.0008 - 0.0029 in.) |
| Max. | 0.160 mm (0.0063 in.) | |
| Gear radial clearance 2nd | STD | 0.015 - 0.068 mm (0.0006 - 0.0027 in.) |
| Max. | 0.160 mm (0.0063 in.) | |
| Gear radial clearance 3rd | STD | 0.015 - 0.068 mm (0.0006 - 0.0027 in.) |
| Max. | 0.160 mm (0.0063 in.) | |
| Shift fork to hub sleeve clearance | Max. | 1.0 mm (0.039 in.) |
| Synchronizer ring to gear clearance | Min. | 0.8 mm (0.031 in.) |
| Input shaft snap ring thickness | ||
| Mark A | 2.10 - 2.15 mm (0.0827 - 0.0846 in.) | |
| Mark B | 2.15 - 2.20 mm (0.0846 - 0.0866 in.) | |
| Mark C | 2.20 - 2.25 mm (0.0866 - 0.0886 in.) | |
| Mark D | 2.25 - 2.30 mm (0.0886 - 0.0906 in.) | |
| Mark E | 2.30 - 2.35 mm (0.0906 - 0.0925 in.) | |
| Mark F | 2.35 - 2.40 mm (0.0925 - 0.0945 in.) | |
| Mark G | 2.40 - 2.45 mm (0.0945 - 0.0965 in.) | |
| Output shaft snap ring thickness | ||
| Clutch hub No.1 | Mark A | 2.30 - 2.35 mm (0.0906 - 0.0925 in.) |
| Mark B | 2.35 - 2.40 mm (0.0925 - 0.0945 in.) | |
| Mark C | 2.40 - 2.45 mm (0.0945 - 0.0965 in.) | |
| Mark D | 2.45 - 2.50 mm (0.0965 - 0.0984 in.) | |
| Mark E | 2.50 - 2.55 mm (0.0984 - 0.1004 in.) | |
| Mark F | 2.55 - 2.60 mm (0.1004 - 0.1024 in.) | |
| Mark G | 2.60 - 2.65 mm (0.1024 - 0.1043 in.) | |
| Output shaft snap ring thickness | ||
| Clutch hub No.2 | Mark A | 1.80 - 1.85 mm (0.0709 - 0.0728 in.) |
| Mark B | 1.85 - 1.90 mm (0.0728 - 0.0748 in.) | |
| Mark C | 1.90 - 1.95 mm (0.0748 - 0.0768 in.) | |
| Mark D | 1.95 - 2.00 mm (0.0768 - 0.0787 in.) | |
| Mark E | 2.00 - 2.05 mm (0.0787 - 0.0807 in.) | |
| Mark F | 2.05 - 2.10 mm (0.0807 - 0.0827 in.) | |
| Mark G | 2.10 - 2.15 mm (0.0827 - 0.0846 in.) |
Service Data (2 Of 2)
| Output shaft snap ring thickness | ||
| Rear | Mark A | 2.65 - 2.70 mm (0.1043 - 0.1063 in.) |
| Mark B | 2.70 - 2.75 mm (0.1063 - 0.1083 in.) | |
| Mark C | 2.75 - 2.80 mm (0.1083 - 0.1102 in.) | |
| Mark D | 2.80 - 2.85 mm (0.1102 - 0.1122 in.) | |
| Mark E | 2.85 - 2.90 mm (0.1122 - 0.1142 in.) | |
| Mark F | 2.90 - 2.95 mm (0.1142 - 0.1161 in.) | |
| Mark G | 2.95 - 3.00 mm (0.1161 - 0.1181 in.) | |
| Mark H | 3.00 - 3.05 mm (0.1181 - 0.1201 in.) | |
| Mark J | 3.05 - 3.10 mm (0.1201 - 0.1220 in.) | |
| Mark K | 3.10 - 3.15 mm (0.1220 - 0.1240 in.) | |
| Mark L | 3.15 - 3.20 mm (0.1240 - 0.1260 in.) | |
| Mark M | 3.20 - 3.25 mm (0.1260 - 0.1280 in.) | |
| Mark N | 3.25 - 3.30 mm (0.1280 - 0.1299 in.) | |
| Mark P | 3.30 - 3.35 mm (0.1299 - 0.1319 in.) | |
| Mark Q | 3.35 - 3.40 mm (0.1319 - 0.1339 in.) | |
| Mark R | 3.40 - 3.45 mm (0.1339 - 0.1358 in.) | |
| Mark S | 3.45 - 3.50 mm (0.1358 - 0.1378 in.) | |
| Counter gear roller bearing journal diameter | Min. | 27.860 mm (1.0968 in.) |
| Counter 5th gear thrust clearance | STD | 0.10 - 0.35 mm (0.0039 - 0.0138 in.) |
| Max. | 0.40 mm (0.0157 in.) | |
| Counter 5th radial clearance | STD | 0.015 - 0.068 mm (0.0006 - 0.0027 in.) |
| Max. | 0.160 mm (0.0063 in.) | |
| Reverse idler gear radial clearance | STD | 0.040 - 0.082 mm (0.0016 - 0.0032 in.) |
| Max. | 0.130 mm (0.0051 in.) | |
| Reverse idler gear to shift arm clearance | STD | 0.05 - 0.35 mm (0.0020 - 0.0138 in.) |
| Max. | 0.50 mm (0.0197 in.) | |
| Counter gear snap ring thickness | ||
| Front | Mark A | 2.00 - 2.05 mm (0.0787 - 0.0807 in.) |
| Mark B | 2.05 - 2.10 mm (0.0807 - 0.0827 in.) | |
| Mark C | 2.10 - 2.15 mm (0.0827 - 0.0846 in.) | |
| Mark D | 2.15 - 2.20 mm (0.0846 - 0.0866 in.) | |
| Mark E | 2.20 - 2.25 mm (0.0866 - 0.0886 in.) | |
| Mark F | 2.25 - 2.30 mm (0.0886 - 0.0906 in.) | |
| Counter gear snap ring thickness | ||
| Rear | Mark A | 2.80 - 2.85 mm (0.1102 - 0.1122 in.) |
| Mark B | 2.85 - 2.90 mm (0.1122 - 0.1142 in.) | |
| Mark C | 2.90 - 2.95 mm (0.1142 - 0.1161 in.) | |
| Mark D | 2.95 - 3.00 mm (0.1161 - 0.1181 in.) | |
| Mark E | 3.00 - 3.05 mm (0.1181 - 0.1201 in.) | |
| Mark F | 3.05 - 3.10 mm (0.1201 - 0.1220 in.) | |
| Mark G | 3.10 - 3.15 mm (0.1220 - 0.1240 in.) | |
| Oil seal drive in depth | ||
| Front bearing retainer (from retainer end) | 11.7 ± 0.5 mm (0.461 ± 0.020 in.) | |
| Extension housing | 0 ± 0.5 mm (0 ± 0.020 in.) | |
| Transfer adaptor | 45.6 ± 0.5 mm (1.795 ± 0.020 in.) |