Quarter Window Assembly LH: Replacement

HINT:

The installation procedures are the removal procedures in reverse order. However, only installation procedures requiring additional information are included.
The procedures listed below are for the LH side. Use the same procedures for the LH side and RH side.
A bolt without a torque specification is shown in the standard bolt chart (See STANDARD BOLT ).

REMOVE REAR NO. 1 SEAT ASSY (W/O REAR NO. 2 SEAT) (See OVERHAUL )
REMOVE REAR DOOR SCUFF PLATE LH (See REPLACEMENT )
REMOVE REAR DOOR OPENING TRIM WEATHERSTRIP LH (See REPLACEMENT )
REMOVE TONNEAU COVER ASSY (W/ TONNEAU COVER) (See REPLACEMENT )
REMOVE DECK BOARD SUB-ASSY NO. 2 (See REPLACEMENT )
REMOVE DECK BOARD SUB-ASSY NO. 3 (See REPLACEMENT )
REMOVE DECK BOARD SUB-ASSY (See REPLACEMENT )
REMOVE DECK FLOOR BOX REAR (See REPLACEMENT )
REMOVE DECK SIDE TRIM BOX LH (See REPLACEMENT )
REMOVE DECK SIDE TRIM BOX RH (See REPLACEMENT )
REMOVE DECK FLOOR BOX FRONT (W/O REAR NO. 2 SEAT) (See REPLACEMENT )
REMOVE REAR FLOOR FINISH PLATE (See REPLACEMENT )
REMOVE DECK BOARD BRACKET REINFORCEMENT (W/ REAR NO. 2 SEAT) (See REPLACEMENT )
REMOVE REAR NO. 2 SEAT ASSY (W/ REAR NO. 2 SEAT) (See OVERHAUL )
REMOVE REAR NO. 1 SEAT BELT ASSY OUTER LH (See REAR SEAT )
REMOVE REAR NO. 2 SEAT BELT ASSY OUTER LH (W/ REAR NO. 2 SEAT) (See REAR SEAT )
REMOVE DECK SIDE TRIM COVER LH (See REPLACEMENT )
REMOVE REAR COMBINATION LAMP SERVICE COVER LH (See REPLACEMENT )
REMOVE ROPE HOOK (See REPLACEMENT )
REMOVE REAR SEAT TRACK COVER LH (W/ REAR NO.2 SEAT) (See OVERHAUL )
REMOVE DECK TRIM SIDE PANEL ASSY LH (See REPLACEMENT )
REMOVE QUARTER PILLAR GARNISH LH (See REPLACEMENT )
REMOVE ROOF SIDE RAIL GARNISH SUB-ASSY LH (See REPLACEMENT )
REMOVE ROOF SIDE GARNISH ASSY INNER LH (See REPLACEMENT )
REMOVE QUARTER WINDOW ASSY LH
1. Using a knife, cut off the moulding, as shown in the illustration.
  NOTE: Be careful not to damage the vehicle body with the knife.
2. Disconnect the connector.
3. Remove the remaining moulding.
  HINT:
  
  Make a partial cut in the moulding. Then, pull and remove it by hand.
  
  Fig 1: Cutting Moulding Using Knife
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. From the interior, insert piano wires between the vehicle body and glass, as shown in the illustration.
5. Tie object that can serve as handles (for example, wooden blocks) to all wire ends.
  HINT:
  
  Apply protective tape to the outer surface of the vehicle body to prevent its surface from being scratched.
  
  NOTE: When separating the glass from the vehicle, be careful not to damage the vehicle's paint or interior/exterior ornaments.
6. Cut through the adhesive by pulling the piano wire around the glass.
7. Using a suction cup, remove the glass.
NOTE: Leave as much adhesive on the vehicle body as possible when removing the glass.

Fig 2: Cutting Adhesive By Pulling Piano Wire Around Glass
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL QUARTER WINDOW GLASS SPACER
1. Clean the installation area.
2. Install new spacers onto the glass.

INSTALL QUARTER WINDOW ASSY LH

Clean and shape the contact surface of the vehicle body.
1. Using a knife, cut away any rough adhesive on the contact surface of the vehicle body to ensure the appropriate surface shape.
  NOTE: Be careful not to damage the vehicle body.
  
  Fig 3: Cleaning And Shaping Contact Surface Of Vehicle Body
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  HINT:
  
  Leave as much adhesive on the vehicle body as possible.
2. Clean the contact surface of the vehicle body with a piece of shop rag saturated with cleaner.
HINT:

Even if all the adhesive has been removed, clean the vehicle body.
Using a brush, coat the exposed part of the vehicle body on the vehicle side with Primer M.
NOTE:
- Allow the primer coating to dry for 3 minutes or more.
- Do not coat the adhesive with Primer M.
- Throw away any leftover Primer M.
- Do not apply too much Primer M.
Using brush or sponge, coat the edge of the glass and the contact surface with Primer G.

Fig 4: Coating Exposed Part Of Vehicle Body On Vehicle Side
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

HINT:

If an area other than that specified is coated by accident, wipe off the primer with a clean shop rag before it dries.
NOTE:
- Allow the primer coating to dry for 3 minutes or more.
- Throw away any leftover Primer G.
- Do not apply too much Primer G.

Apply adhesive.

Adhesive: Part No. 08850-00801 or equivalent

Fig 5: Applying Adhesive

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Cut off the tip of the cartridge nozzle, as shown in the illustration.

HINT:

After cutting off the tip, use all adhesive within the time described in the table below.

Usage time frame:

USAGE TIME FRAME

Temperature	Usage Time frame
35°C(95°F)	15 minutes
20°C(68°F)	1 hour 40 minutes
5°C(41°F)	8 hours

Load the sealer gun with the cartridge.
Coat the glass with adhesive, as shown in the illustration.

Specification:

SPECIFICATION MEASUREMENT

Area	Measurement
a	8 mm (0.31 in.)
b	6 mm (0.24 in.)
c	5 mm (0.20 in.)
d	2 mm (0.08 in.)
e	4 mm (0.16 in.)

Install the quarter window to the vehicle body.
1. Hold the quarter window in place securely with protective tape or equivalent until the adhesive hardens.
  NOTE:
  - Allow the primer coating to dry for 3 minutes or more.
  - Check that the spacers are attached to the vehicle body correctly.
  - Check that the vehicle body and glass have a small gap between them.
2. Lightly press the front surface of the glass to ensure that the glass is securely fit to the vehicle body.

NOTE: Do not drive the vehicle for the amount of time described in the table below.

Minimum time:

TEMPERATURE SPECIFICATION

Temperature	Minimum time prior to driving vehicle
35°C (95°F)	1 hour 30 minutes
20°C (68°F)	5 hours
5°C (41°F)	24 hours

CHECK FOR LEAKS AND REPAIR
1. Conduct a leak test after the adhesive has completely hardened.
2. Seal any leaks with auto glass sealer.