LEMON Manuals: Even more car manuals for everyone: 1960-2025
Home >> Toyota >> 2004 >> Matrix Base, 4WD >> Repair and Diagnosis >> External Pages >> Different car >> Section 532 (Air Conditioning) >> Air Conditioning Control Assembly >> Disassembly
April 5, 2026: LEMON Manuals is launched! Read the announcement.

Air Conditioning Control Assembly: Disassembly

WARNING: This page is about a different car, the 2003 Lexus IS 300. However, it is still accessible from the selected car via links, so may be relevant.
  1. REMOVE A/C AMPLIFIER 
    1. Remove the 4 screws.
      Fig 1: Removing A/C Amplifier Screws
      G01314490Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using a screwdriver, release the 4 claws and pull out the A/C amplifier.

      HINT:

      Tape the screwdriver tip before use.

      Fig 2: Using A Screwdriver, Release 4 Claws And Pull Out A/C Amplifier
      G01314491Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Release the connector lock and pull out the flat harness.
      NOTE: Pull the lock of the connector securely toward you and pull off the flexible flat cable.
    Fig 3: Releasing Connector Lock And Pull Out Flat Harness
    G01314492Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. REMOVE BULBS 

    Using a screwdriver, turn the bulbs to the left and pull out the bulbs.

    Fig 4: Removing Bulbs
    G01314493Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. REMOVE P/C BOARD 

    Remove the 4 screws and P/C board.

    Fig 5: Removing P/C Board
    G01314494Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    NOTE:
    • Do not let any oil, dirt or foreign object on the connecting part of the P/C board.
    • When holding the P/C board by hand, hold it at the edge and do not touch the soldered part and connecting part.
    • Do not apply unnecessary force to the jumper lead.
    • Do not let the accumulated static electricity ruin electronic components.
    • Do not tumble the LED as this is soldered to the P/C board at right angles.
    Fig 6: Identifying Jumper Lid
    G01314495Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. REMOVE DIAL KNOBS 

    Remove the 6 screws and dial knobs.

    Fig 7: Removing Dial Knobs
    G01314496Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    NOTE:
    • Do not let any oil, dirt or foreign object attach on the connecting part of the connector.
    • Do not deform the contact.
    • Be careful not to drop the contact.
    Fig 8: Identifying Contact
    G01314497Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. REMOVE KNOB SETS 

    Pull out the knob sets.

    Fig 9: Pulling Out Knob Sets
    G01314498Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    NOTE: Do not let any oil, dirt or foreign object attach on the rubber contact part.
    Fig 10: Identifying Rubber Contact
    G01314499Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. REMOVE LENS 
    Fig 11: Removing Lens
    G01314500Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002