Section 829 (Front Door): Reassembly

1. Install the key cylinder and protector with the bolt to the outside handle.

   Torque: 5.5 N.m (56 kgf.cm, 49 in.lbf) 

2. Install the retainer to the outside handle.
3. Install the outside handle with the key cylinder to the door panel with the 2 bolts.

   Torque: 5.5 N.m (56 kgf.cm, 49 in.lbf) 

4. Install the hole cover with the screw.

1. Connect the connector.
2. Using a torx socket wrench, install the door lock with the 3 torx screws.

   Torx socket wrench: T30 (Part No. 09042-00010 or locally manufactured tool) 

   Torque: 5.5 N.m (56 kgf.cm, 49 in.lbf) 

   HINT:

   Apply adhesive to the 3 torx screws.

   Part No. 08833-00070, THREE BOND 1324 or equivalent 

3. Install the bolt and 2 screws.
4. Connect the 2 links to the outside handle and key cylinder.

Install the rear lower frame with the bolt.

1. Align the matchmarks on the regulator motor bracket and regulator gear.
2. Install the 3 screws.
   NOTE: Driver's side: If only the motor is rotated, reset the motor (See HOW TO RESET POWER WINDOW MOTOR (RESET SWITCH AND PULSE SWITCH) ).

   HINT:

   Driver's side:

   Never rotate the motor to the down direction mention of the window glass until completing the installation.

HINT:

Apply MP grease to the sliding and rotating parts of the window regulator.

Fig 3: Identifying Window Regulator Greasing Points

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the window regulator with the 6 bolts.

   Torque: 8.0 N.m (82 kgf.cm, 71 in.lbf) 

2. Connect the connector and attach the clamps.
Fig 4: Installing Window Regulator With Bolts
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Put the door glass in the door panel carefully.
2. Install the door glass with the 2 bolts to the window regulator.

   Torque: 5.5 N.m (56 kgf.cm, 49 in.lbf) 

Install the front door belt moulding with the screw.

Install the No.2 service hole cover with the 2 screws.

Install the front door inside panel plate with the 2 screws.

1. Install the service hole cover to the door panel.

   HINT:

   • When installing the service hole cover, pull out the links and the connectors through the service hole cover.
   • There should be no wrinkles or folds after attaching the service hole cover.
   • After attaching the service hole cover, sealing condition should be confirmed.
2. Install the door trim bracket with the 2 screws.

Connect the 2 cables to the inside handle, then install the inside handle with the screw.

1. Using an air riveter or hand riveter, install the front No.1 speaker.
   Fig 10: Installing Front Speaker

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   NOTE:

   • Do not prize a riveter. It could damage the riveter and cause loose fitting and mandrel bend.
   Fig 11: Precaution For Prizeing Riveter
   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   • Do not tilt the riveter when fastening the rivet to the material to avoid loose fitting.
   • Do not allow gap spacing between the rivet head and the material.
   Fig 12: Precaution For Fastening Riveter
   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   • Do not allow gap spacing between the materials.
2. Connect the connector.

1. Install the outside rear view mirror with the bolt.

   Torque: 8.0 N.m (82 kgf.cm, 71 in.lbf) 

2. Connect the connector.

1. Install the front No.2 speaker with the 2 bolts.

   Torque: 8.0 N.m (82 kgf.cm, 71 in.lbf) 

2. Connect the 2 connectors.

1. Install the door trim to the door panel.
2. Connect the connector, then install the courtesy light.

Install the lower frame bracket garnish to the door panel.

Install the front armrest with the screw.

1. Connect the connectors.
2. Install the power window switch.

1. Install the inside handle bezel with the screw.
2. Close the screw cap.