SFI System (5VZ-FE): Injector: Installation

NOTE:

Be careful not to drop the injectors when installing the delivery pipes.
Pay attention to put any hung load on the injector to and from the side direction.

TEMPORARILY INSTALL INJECTORS AND DELIVERY PIPES
1. Install a new insulator to each injector.
2. Apply a light coat of spindle oil or gasoline to 2 new O-rings and install them to each injector.
  
  Fig 1: Applying Light Coat Of Spindle Oil To 2 New O-Rings
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. While turning the injector clockwise and counterclockwise, push it to the delivery pipes. Install the 6 injectors.
4. Position the injector connector outward.
  
  Fig 2: Turning Injector Clockwise
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
5. Place the 4 spacers in position on the intake manifold.
6. Place the delivery pipes with the 6 injectors in position on the intake manifold.
7. Temporarily install the 4 bolts holding the delivery pipes to the intake manifold.
  
  Fig 3: Placing Delivery Pipes With Injectors On Intake Manifold
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
8. Check that the injectors rotate smoothly.
  HINT:
  
  If injectors do not rotate smoothly, the probable cause is incorrect installation of O-rings. Replace the O-rings.
9. Position the injector connector outward.
INSTALL FUEL PIPE AND TIGHTENING DELIVERY PIPE HOLDING BOLTS
1. Install the fuel pipe with 4 new gaskets and the 2 union bolts.
  Torque: 34.3 N.m (350 kgf.cm, 25 ft.lbf)
2. Tighten the 4 bolts holding the delivery pipes to the intake manifold.
  Torque: 13 N.m (130 kgf.cm, 10 ft.lbf)
Fig 5: Tightening Delivery Pipes Bolts
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
CONNECT FUEL INLET PIPE
1. Temporarily install the union and 2 new gaskets, and connect the fuel pipe.
2. Install the clamp bolt.
  Torque: 8 N.m (80 kgf.cm, 71 in.-lbf)
3. Tighten the union bolt.
  Torque: 34.3 N.m (350 kgf.cm, 25 ft.lbf)
INSTALL FUEL PRESSURE REGULATOR (See REPLACEMENT )

Fig 6: Installing Clamp Bolt
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
VISUALLY INSPECT AIR ASSIST LINES AND CONNECTIONS
Look for loose connections, sharp bends or damage.
INSTALL INTAKE AIR CONNECTOR (See ENGINE UNIT (2WD) (5VZ-FE) )
INSTALL AIR CLEANER HOSE