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Service Data

WARNING: This page is about a different car, the 2005 Toyota Tundra. However, it is still accessible from the selected car via links, so may be relevant.
Service Data - Transfer (1 Of 2)

Transfer unit Hose Installation depth 13 mm (0.51 in.) or more
Input shaft Input shaft snap ring thickness Mark  
A 2.10 to 2.15 mm (0.0827 to 0.0846 in.)
B 2.15 to 2.20 mm (0.0846 to 0.0866 in.)
C 2.20 to 2.25 mm (0.0866 to 0.0886 in.)
D 2.25 to 2.30 mm (0.0886 to 0.0906 in.)
E 2.30 to 2.35 mm (0.0906 to 0.0925 in.)
F 2.35 to 2.40 mm (0.0925 to 0.0945 in.)
G 2.40 to 2.45 mm (0.0945 to 0.0965 in.)
H 2.45 to 2.50 mm (0.0965 to 0.0984 in.)
J 2.50 to 2.55 mm (0.0984 to 0.1004 in.)
K 2.55 to 2.60 mm (0.1004 to 0.1024 in.)
L 2.60 to 2.65 mm (0.1024 to 0.1043 in.)
M 2.65 to 2.70 mm (0.1043 to 0.1063 in.)
N 2.70 to 2.75 mm (0.1063 to 0.1083 in.)
P 2.75 to 2.80 mm (0.1083 to 0.1102 in.)
Q 2.80 to 2.85 mm (0.1102 to 0.1122 in.)
R 2.85 to 2.90 mm (0.1122 to 0.1142 in.)
S 2.90 to 2.95 mm (0.1142 to 0.1161 in.)
T 2.95 to 3.00 mm (0.1161 to 0.1181 in.)
U 3.00 to 3.05 mm (0.1181 to 0.1201 in.)
Input shaft journal outer diameter Minimum 47.59 mm (1.8736 in.)
Input shaft bushing inside diameter Maximum 39.14 mm (1.5409 in.)
Service Data - Transfer (2 Of 2)

Rear output shaft Drive sprocket thrust clearance Standard 0.10 to 0.25 mm (0.0039 to 0.0098 in.)
  Maximum 0.25 mm (0.0098 in.)
Rear output shaft journal outer diameter  
Part A Minimum 27.98 mm (1.1016 in.)
Part B Minimum 36.98 mm (1.4561 in.)
Drive sprocket radial clearance Standard 0.010 to 0.055 mm (0.0004 to 0.0022 in.)
  Maximum 0.055 mm (0.0022 in.)
Front drive shift fork to clutch sleeve clearance Maximum 1.0 mm (0.039 in.)
High and low shift fork to clutch sleeve clearance Maximum 1.0 mm (0.039 in.)
Rear output shaft snap ring thickness Mark  
K 2.00 to 2.05 mm (0.0787 to 0.0807 in.)
L 2.05 to 2.10 mm (0.0807 to 0.0827 in.)
A 2.10 to 2.15 mm (0.0827 to 0.0846 in.)
B 2.15 to 2.20 mm (0.0846 to 0.0866 in.)
C 2.20 to 2.25 mm (0.0866 to 0.0886 in.)
D 2.25 to 2.30 mm (0.0886 to 0.0906 in.)
E 2.30 to 2.35 mm (0.0906 to 0.0925 in.)
F 2.35 to 2.40 mm (0.0925 to 0.0945 in.)
G 2.40 to 2.45 mm (0.0945 to 0.0965 in.)
H 2.45 to 2.50 mm (0.0965 to 0.0984 in.)
J 2.50 to 2.55 mm (0.0984 to 0.1004 in.)
Planetary gear Pinion gear thrust clearance Standard 0.11 to 0.84 mm (0.0043 to 0.0331 in.)
  Maximum 0.84 mm (0.0331 in.)
Pinion gear radial clearance Standard 0.009 to 0.038 mm (0.0004 to 0.0015 in.)
  Maximum 0.038 mm (0.0015 in.)
Outer bearing snap ring thickness Mark  
1 1.45 to 1.50 mm (0.0571 to 0.0591 in.)
2 1.50 to 1.55 mm (0.0591 to 0.0610 in.)
3 1.55 to 1.60 mm (0.0610 to 0.0630 in.)
4 1.60 to 1.65 mm (0.0630 to 0.0650 in.)
5 1.65 to 1.70 mm (0.0650 to 0.0669 in.)