Back Door Glass: Installation

CLEAN AND SHAPE CONTACT SURFACE OF DOOR PANEL
1. Using a knife, cut away any rough areas on the door panel.
  HINT:
  
  Leave as much of the adhesive on the door panel as possible.
2. Clean the cutting surface of the adhesive with a piece of shop rag saturated in cleaner.
HINT:

Even if all the adhesive has been removed, clean the door panel.

Fig 1: Shaping Adhesive
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
CLEAN REMOVED GLASS
1. Remove the damaged clips and spacers.
2. Using a scraper, remove the adhesive sticking to the glass.
3. Clean the glass with cleaner.
NOTE: Do not touch the glass after cleaning it.

Fig 2: Removing Adhesive From Glass
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL NEW CLIPS AND SPACERS
Install new clips and spacers onto the glass as shown.

A: 24.3 mm (0.957 in.)

B: 18.6 mm (0.732 in.)

C: 33.1 mm (1.303 in.)

D: 52.8 mm (2.079 in.)

E: 14.4 mm (0.567 in.)

F: 18.0 mm (0.709 in.)

G: 156.6 mm (6.165 in.)

H: 176.8 mm (6.961 in.)

Fig 3: New Clips & Spacers Locations
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL BACK WINDOW MOLDING
Install a new back window molding as shown.

NOTE: Do not touch the glass face after cleaning it.

Fig 4: Installing New Back Window Molding
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
COAT CONTACT SURFACE OF DOOR PANEL WITH PRIMER "M"
Using a brush, coat Primer M to the exposed part of door panel on the vehicle side.
NOTE:
- Let the primer coating dry for 3 minutes or more.
- Do not coat Primer M to the adhesive.
- Do not keep any of the opened Primer M for later use.
  
  Fig 5: Coating Contact Surface Of Door Panel With Primer
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
COAT CONTACT SURFACE OF GLASS WITH PRIMER "G"
1. Using a brush or sponge, coat the edge of the glass and contact surface with Primer G.
2. When the primer coated wrongly to the area other than the specified, wipe it off with a clean shop rag before the primer dries.
NOTE:
- Let the primer coating dry for 3 minutes or more.
- Do not keep any of the opened Primer G for later use.
  
  Fig 6: Identifying Primer Area On Glass
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

APPLY ADHESIVE

Cut off the tip of the cartridge nozzle.

HINT:

After cutting off the tip, use all adhesive within the time described in TEMPERATURE SPECIFICATION table .

TEMPERATURE SPECIFICATION

Temperature	Tackfree time
35°C (95°F)	15 minutes
20°C (68°F)	100 minutes
5°C (41°F)	8 hours

Load the cartridge into the sealer gun.
Coat the glass with adhesive, as shown.
A: 8.0 mm (0.315 in.)

B: 12.0 mm (0.472 in.)

Fig 7: Applying Adhesive To Glass

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

INSTALL BACK DOOR GLASS

Install the glass to the body.
Hold back window glass in place securely with protective tape or equivalent until the adhesive hardens.

NOTE: Take care not to drive the vehicle during the time described in TEMPERATURE SPECIFICATION table .

TEMPERATURE SPECIFICATION

Temperature	Minimum time prior to moving a car
35°C (95°F)	1.5 hours
20°C (68°F)	5 hours
5°C (41°F)	24 hours

INSPECT FOR LEAKS AND REPAIR
1. Conduct a leak test after the hardening time has elapsed.
2. Seal any leak with sealant.
  Part No. 08833-00030 or equivalent.
INSTALL REAR WIPER ARM (See INSTALLATION )
INSTALL CENTER BACK DOOR GARNISH

Fig 9: Locating Center Back Door Garnish Clips
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL INSIDE HANDLE BEZEL
INSTALL ASSIST GRIP
Install the assist grip with the 2 screws, then install 2 assist grip plugs.