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Front Wheel Alignment: Inspection

  1. MEASURE VEHICLE HEIGHT 
    1. Bounce the vehicle.
    2. Measure the front vehicle height.

      Measure the distance from the ground to the center of the lower suspension arm front mounting bolt.

    3. Measure the rear vehicle height.

      Measure the distance from the ground to the center of the body side No. 1 suspension arm mounting bolt.

      Front vehicle height: 

      Fig 1: Front Vehicle Height Specifications
      G02640241Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Rear vehicle height: 

      Fig 2: Rear Vehicle Height Specifications
      G02640242Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Fig 3: Measuring Vehicle Height
      G02640243Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. INSTALL CAMBER-CASTER-KINGPIN GAUGE AND POSITION VEHICLE ON WHEEL ALIGNMENT TESTER 

    Follow the specific instructions of the equipment manufacturer.

  3. INSPECT CAMBER, CASTER AND STEERING AXIS INCLINATION 

    Left-right error: 45' (0.75°) or less Camber: 

    VEHICLE HEIGHT SPECIFICATIONS

    2WD -0°25' +/- 45' (-0.42° +/- 0.75°)
    4WD -0°20' +/- 45'(-0.33° +/- 0.75°)

    Caster: 

    CASTER SPECIFICATIONS

    2WD 2°00' +/- 45' (2.00° +/- 0.75°)
    4WD 1°55' +/- 45' (1.92° +/- 0.75')

    Steering axis inclination: 

    STEERING AXIS INCLINATION SPECIFICATIONS

    2WD 11°00' +/- 45' (11.00° +/- 0.75°)
    4WD 10°45' +/- 45' (10.75° +/- 0.75°)

    If the caster and steering axis inclination are not within the specification, after the camber has correctly adjusted, recheck the suspension parts for damaged and/or worn out parts.

  4. ADJUST CAMBER 

    HINT:

    After the camber has been adjusted, inspect the toe-in.

    1. Remove the front wheel.
      Fig 4: Installing Camber-Caster-Kingpin Gauge
      G02640244Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the 2 nuts on the lower side of the shock absorber.
    3. Coat the threads of the nuts with engine oil.
    4. Temporarily install the 2 nuts.
      Fig 5: Removing Nuts On Lower Side Of Shock Absorber
      G02640245Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Adjust the camber by pushing or pulling the lower side of the shock absorber in the direction where the camber adjustment is required.
    6. Tighten the 2 nuts.

      Torque: 143 N.m (1,460 kgf.cm, 105 ft.lbf) 

    7. Install the front wheel.

      Torque: 103 N.m (1,050 kgf.cm, 76 ft.lbf) 

    8. Check the camber.

      HINT:

      • Try to adjust the camber to the center of the specified value.
      • Adjusting value for the set bolts is 6' - 30' (0.1° - 0.5°).
        Fig 6: Adjusting Camber
        G02640246Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      If the camber is not within the specification, estimate how much additional camber adjustment will be required and select the camber adjusting bolt using the following table.

      Fig 7: Adjusting Bolt Selection Table
      G02640247Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Fig 8: Identifying Adjusting Bolts
      G02640248Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    9. Follow the above mentioned steps again. Between the step (b) and (c), exchange 1 or 2 selected bolts with used ones.

      HINT:

      When exchanging the 2 bolts with used ones, exchange 1 bolt for each time.

  5. INSPECT TOE-IN 
    Fig 9: TOE-IN Specifications
    G02640249Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    Fig 10: Inspecting TOE-IN
    G02640250Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    If the toe-in is not within the specification, adjust it.

  6. ADJUST TOE-IN 
    1. Remove the boot clips.
    2. Loosen the tie rod end lock nuts.
    3. Turn the left and right rack ends by an equal amount to adjust the toe-in.

      HINT:

      • Try to adjust the toe-in to the center of the specified value.
        Fig 11: Loosening Tie Rod End Lock Nuts
        G02640251Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      • Make sure that the length of the left and right rack ends is the same.

        Tie rod end length difference: 1.5 mm (0.059 in.) or less 

    4. Tighten the tie rod end lock nuts.

      Torque: 56 N.m (570 kgf.cm, 41 ft.lbf) 

    5. Place the boot on the seat and install the boot clips.

      HINT:

      Make sure that the boots are not twisted.

      Fig 12: Identifying Length Of Left And Right Rack Ends
      G02640252Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. INSPECT WHEEL ANGLE 

    Turn the steering wheel fully and measure the turning angle.

    Wheel angle: 

    Fig 13: Wheel Angle Specifications
    G02640253Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    If the wheel angles differ from the specified value, check whether the length of the right and left rack ends is the same.

    Fig 14: Inspecting Wheel Angle
    G02640254Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002