LEMON Manuals: Even more car manuals for everyone: 1960-2025
Home >> Toyota >> 2005 >> RAV4 Base, FWD, Automatic >> Repair and Diagnosis >> Electrical >> Charging Systems >> Charging System >> Generator >> Replacement
April 5, 2026: LEMON Manuals is launched! Read the announcement.

Charging System: Generator: Replacement

  1. REPLACE FRONT BEARING 
    1. Remove the 4 screws and bearing retainer.
      Fig 1: Removing 4 Screws & Bearing Retainer
      G02639711Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using SST and a press, press out the bearing.

      SST 09950-60010 (09951-00350), 09950-70010 (09951-07100)

      Fig 2: Pressing Out Bearing
      G02639712Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Using SST and a press, press in a new bearing.

      SST 09950-60010 (09951-00530), 09950-70010 (09951-07100)

    4. Install the bearing retainer with the 4 screws.

      Torque: 

      3.0 N.m (31 kgf.cm, 27 in.lbf) for 12 V 90 A type 

      2.3 N.m (23 kgf.cm, 20 in.lbf) for 12 V 100 A type 

      Fig 3: Pressing New Bearing
      G02639713Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. 12 V 90 A type: 

    REPLACE REAR BEARING 

    1. Using SST, remove the bearing cover (outside) and bearing.

      SST 09821-00021

      NOTE: Be careful not to damage the fan.
      Fig 4: Removing Bearing Cover
      G02639714Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. Remove the bearing cover (inside).
  4. Place the bearing cover (inside) on the rotor.
    Fig 5: Removing Bearing Cover
    G02639715Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. Using SST and a press, press in a new bearing.

    SST 09820-00031

    Fig 6: Pressing New Bearing
    G02639716Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. Using SST, push in the bearing cover (outside).

    SST 09825-76010

    Fig 7: Pushing Bearing Cover
    G02639717Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002