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Fuel Pump: Reassembly

  1. REMOVE FUEL SUCTION PLATE NO.2 
    1. Install the 2 springs and suction plate No.2 to the suction plate No.1.
    2. Using a needle-nose pliers, install the 2 new E-rings to the suction plate No.2.
      Fig 1: Installing E-Rings To Suction Plate No.2
      G02650566Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. INSTALL FUEL PUMP 
    1. Apply a light coat of gasoline or spindle oil to a new O-ring, and install it to the fuel pump.
      Fig 2: Installing O-Ring To Fuel Pump
      G02650567Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Connect the fuel pump harness connector to the fuel pump.
      Fig 3: Connecting Fuel Pump Harness Connector To Fuel Pump
      G02650568Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Install the fuel pump with the suction filter to the fuel filter.
      Fig 4: Installing Fuel Pump With Suction Filter To Fuel Filter
      G02650569Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. INSTALL FUEL FILTER 

    Install the fuel filter to the fuel sub-tank.

    Fig 5: Installing Fuel Filter To Fuel Sub-Tank
    G02650570Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. INSTALL FUEL SUB-TANK 
    1. Connect the fuel suction plate No.2 to the fuel sub-tank with the 3 snap-claws engaged.
      Fig 6: Installing Snap-Claws
      G02650571Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Connect the 2 tubes to the tube clamps.
      Fig 7: Connecting Tubes To Tube Clamps
      G02650572Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Connect the suction filter hose to the fuel sub-tank.
      Fig 8: Connecting Suction Filter Hose To Fuel Sub-Tank
      G02650573Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Connect the fuel pump harness connector to the fuel suction plate No.1.
      Fig 9: Connecting Fuel Pump Harness Connector To Fuel Suction Plate No.1
      G02650574Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. INSTALL FUEL SENDER GAUGE 
    1. Install the fuel sender gauge to the fuel suction support.
      Fig 10: Installing Fuel Sender Gauge To Fuel Suction Support
      G02650575Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Connect the sender gauge connector to the fuel suction plate No.1.
      Fig 11: Connecting Sender Gauge Connector To Fuel Suction Plate No.1
      G02650576Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002