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Crank Position Sensor (1GR-FE): Replacement

  1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL 
  2. REMOVE V-BANK COVER  (See REPLACEMENT )
  3. REMOVE FAN SHROUD  (See REPLACEMENT )
  4. REMOVE GENERATOR ASSY  (See REPLACEMENT )
  5. SEPARATE COOLER COMPRESSOR ASSY 
    1. Remove the bolt, then separate the suction hose sub-assembly.
      Fig 1: Removing Suction Hose Sub-Assembly
      G03083964Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Disconnect the cooler compressor assembly connector.
    3. Remove the 4 bolts, then separate the cooler compressor assembly from the V-ribbed belt tensioner assembly.
      Fig 2: Disconnecting Cooler Compressor Assembly Connector
      G03083965Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. REMOVE CRANKSHAFT POSITION SENSOR 
    1. Disconnect the crankshaft position sensor connector.
    2. Remove the bolt, then remove the crankshaft position sensor.
      Fig 3: Removing Crankshaft Position Sensor
      G03083966Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. INSTALL CRANKSHAFT POSITION SENSOR 
    1. Apply a light coat of engine oil to the O-ring of the crankshaft position sensor.
    2. Install the crankshaft position sensor with the bolt.

      Torque: 10 N.m (102 kgf.cm, 7.4 in..lbf) 

    3. Connect the crankshaft position sensor connector.
  8. INSTALL COOLER COMPRESSOR ASSY 
    1. Install the cooler compressor assembly with the 4 bolts.

      Torque: 25 N.m (255 kgf.cm, 18 ft.lbf) 

    2. Connect the cooler compressor assembly connector.
    3. Install the suction hose sub-assembly with the bolt.

    Torque: 8.0 N.m (82 kgf.cm, 71 in..lbf) 

  9. INSTALL GENERATOR ASSY  (See REPLACEMENT )
  10. INSTALL FAN SHROUD  (See REPLACEMENT )
  11. INSTALL V-BANK COVER  (See REPLACEMENT )
  12. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL  (See PRECAUTION )

    Torque: 3.9 N.m (40 kgf.cm, 35 in..lbf)