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Fuel Tank And Line: Installation

  1. INSTALL FUEL PUMP ASSEMBLY (See  INSTALLATION   ) 
  2. INSTALL FUEL TANK ASSEMBLY 
    1. Set up the fuel tank on the transmission jack.
    2. Operate the transmission jack and install the fuel tank.
    3. Install the 2 fuel tank bands with the 2 bolts.

      Torque: 62 N.m (632 kgf.cm, 45 ft.lbf) 

      Fig 1: Installing 2 Fuel Tank Bands With 2 Bolts
      G02636139Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Install the fuel pipe bracket to the body with the 2 nuts.

      Torque: 20 N.m (204 kgf.cm, 15 ft.lbf) 

  3. CONNECT FUEL PUMP CONNECTOR 
    Fig 2: Installing Fuel Pipe Bracket To Body With 2 Nuts
    G02636140Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. CONNECT FUEL MAIN TUBE AND RETURN TUBE (See  SFI SYSTEM   ) 
    Fig 3: Connecting Fuel Main Tube And Return Tube
    G02636141Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. CONNECT SPEED SENSOR WIRE 

    Connect the speed sensor wire to the fuel tank with the nut.

    Fig 4: Connecting Speed Sensor Wire To Fuel Tank With Nut
    G02636142Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. INSTALL CHARCOAL CANISTER ASSEMBLY 
    1. Connect the pump module connector, vent hose and purge line hose to the charcoal canister.
    2. Install the charcoal canister assembly with the 4 bolts.

      Torque:14.7 N.m (150 kgf.cm, 11 ft.lbf) 

    Fig 5: Installing Charcoal Canister Assembly With 4 Bolts
    G02636143Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. INSTALL FUEL INLET PIPE SHIELD 
    1. Install the fuel inlet pipe shield with the 4 bolts.
    2. Install the fuel tank cap.
  8. CHECK FOR FUEL LEAKS 
  9. INSTALL SPARE TIRE 
    Fig 6: Installing Fuel Inlet Pipe Shield With 4 Bolts
    G02636144Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002