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Inspection Procedure

  1. READ VALUE ON INTELLIGENT TESTER 
    1. Connect the intelligent tester to the DLC3.
    2. Turn the engine switch on (IG).
    3. Following the display on the tester, select "DATA LIST".

      SMART KEY (Certification ECU): 

      DATA LIST

      Item Measurement Item / Range (Display) Normal Condition Diagnostic Note
      D TOUCH SENSOR Status of touch sensor front LH / ON or OFF ON: Touch sensor is touched
      OFF: Touch sensor is not touched
      -
      P TOUCH SENSOR Status of touch sensor front RH / ON or OFF ON: Touch sensor is touched
      OFF: Touch sensor is not touched
      -
      DR TOUCH SENSOR Status of touch sensor rear LH / ON or OFF ON: Touch sensor is touched
      OFF: Touch sensor does not touched
      -
      DP TOUCH SENSOR Status of touch sensor rear RH / ON or OFF ON: Touch sensor is touched
      OFF: Touch sensor does not touched
      -

      OK: 

      "ON" (screen is touched) appears on the tester screen. 

    OK: PROCEED TO NEXT CIRCUIT INSPECTION SHOWN IN  PROBLEM SYMPTOMS TABLE  

    NG: GO TO NEXT STEP 

  2. CHECK WIRE HARNESS (CERTIFICATION ECU - DOOR OSCILLATOR) 
    1. Disconnect the D39 and D40 ECU connector.
      Fig 1: Disconnecting D39 And D40 ECU Connector
      G04379874Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
    2. Disconnect the oscillator connectors.
      Fig 2: Disconnecting Oscillator Connectors
      G04379875Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
    3. Measure the resistance between the oscillator and the certification ECU to check for an open circuit in the wire harness.

      Resistance: 

      Below 1  

    4. Measure the resistance between the oscillator and the certification ECU to check for an short circuit in the wire harness.

      Resistance: 

      10 k or higher 

      HINT:

      Refer to the WIRING DIAGRAM  for connection of each terminal.

    NG: REPAIR OR REPLACE HARNESS OR CONNECTOR 

    OK: GO TO NEXT STEP 

  3. INSPECT CERTIFICATION ECU 
    1. Reconnect the ECU and the oscillator connectors.
    2. Connect the intelligent tester to the DLC3.
    3. Turn the engine switch on (IG).
    4. Measure the voltage according to the value(s) in the table below.

      Voltage 

      TESTER CONNECTION SPECIFIED CONDITION

      Tester Connection Condition Specified Condition
      SEL1 (D39-5) - Body ground Move the key more than 5 m (16.4 ft) away from the front door LH --> Bring it to the outside handle 10 to 14 V --> Below 1 V
      SEL2 (D39-6) - Body ground Move the key more than 5 m (16.4 ft) away from the front door RH --> Bring it to the outside handle 10 to 14 V --> Below 1 V
      SEL3 (D40-1) - Body ground Move the key more than 5 m (16.4 ft) away from the rear door LH --> Bring it to the outside handle 10 to 14 V --> Below 1 V
      SEL4 (D40-2) - Body ground Move the key more than 5 m (16.4 ft) away from the rear door RH --> Bring it to the outside handle 10 to 14 V --> Below 1 V
      SEN1 (D39-22) - Body ground Front door LH outside handle is not held --> Front door LH outside handle is held 10 to 14 V --> Below 1 V
      SEN2 (D39-23) - Body ground Front door LH outside handle is not held --> Front door LH outside handle is held 10 to 14 V --> Below 1 V
      SEN4 (D40-27) - Body ground Rear door LH outside handle is not held --> Rear door LH outside handle is held 10 to 14 V --> Below 1 V
      SEN3 (D40-28) - Body ground Rear door LH outside handle is not held --> Rear door LH outside handle is held 10 to 14 V --> Below 1 V

    OK: PROCEED TO NEXT CIRCUIT INSPECTION SHOWN IN  PROBLEM SYMPTOMS TABLE  

    Fig 3: Inspecting Certification ECU
    G04379876Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.

    NG: GO TO NEXT STEP 

  4. REPLACE DOOR OSCILLATOR (CHECK OPERATION OF DOOR OSCILLATOR) 
    1. Replace the door oscillator.
    2. Check that the entry UNLOCK function operates normally.

      OK: 

      Entry UNLOCK function operates normally. 

    NG: PROCEED TO NEXT CIRCUIT INSPECTION SHOWN IN  PROBLEM SYMPTOMS TABLE  

    OK: END (DOOR OSCILLATOR IS DEFECTIVE)