Automatic Transaxle Assembly: Installation

1. Install the torque converter clutch to the automatic transaxle.
2. Using vernier calipers, measure the dimension "A" between the transaxle fitting part of the engine and the converter fitting part of the drive plate (procedure "I").
   Fig 1: Measuring Dimension Between Transaxle Fitting Part Of Engine

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Using vernier calipers and a straight edge, measure the dimension "B" shown in the illustration and check that "B" is greater than "A" measured in procedure "I".

   Standard: A + 1 mm (0.04 in.) or more 

   NOTE: Remember to minus the thickness of the straight edge.
   Fig 2: Measuring Dimension

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the automatic transaxle and 6 bolts to the engine.

   Torque: Bolt A 

   64 N*m (650 kgf*cm, 47 ft.*lbf) 

   Bolt B 

   46 N*m (470 kgf*cm, 34 ft.*lbf) 

   Bolt C 

   23 N*m (235 kgf*cm, 17 ft.*lbf) 

   Fig 3: Installing Automatic Transaxle And Bolts

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Install the 6 torque converter mounting bolts.

   Torque: 28 N*m (285 kgf*cm, 20 ft.*lbf) 

   HINT:

   First install the yellowish green colored bolt and then the remaining 5 bolts.

1. Install the engine mounting bracket rear to the automatic transaxle with the 3 bolts.

   Torque: 64 N*m (652 kgf*cm, 47 ft.*lbf) 

   Fig 5: Installing Engine Mounting Bracket Rear To Automatic Transaxle

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the engine mounting bracket front to the automatic transaxle with the 2 bolts.

   Torque: 64 N*m (652 kgf*cm, 47 ft.*lbf) 

   Fig 6: Installing Engine Mounting Bracket Front To Automatic Transaxle

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the dynamic damper, member sub-assembly center with engine mounting insulator front and 4 bolts.

   Torque: Bolt A 

   52 N*m (530 kgf*cm, 38 ft.*lbf) 

   Bolt B 

   60 N*m (612 kgf*cm, 44 ft.*lbf) 

   Fig 7: Installing Dynamic Damper, Member Sub-Assembly Center With Engine Mounting

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the engine mounting insulator rear and bolt to the engine mounting bracket rear.

   Torque: 65 N*m (662 kgf*cm, 48 ft.*lbf) 

   Fig 8: Installing Engine Mounting Insulator Rear And Bolt

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Tighten the 3 nuts and bolt.

   Torque: 52 N*m (530 kgf*cm, 38 ft.*lbf) 

   Fig 9: Tightening Nuts With Torque Specification

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the engine mounting bracket LH to the automatic transaxle with the 3 bolts.

   Torque: 52 N*m (530 kgf*cm, 38 ft.*lbf) 

   Fig 10: Installing Engine Mounting Bracket LH To Automatic Transaxle

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the engine mounting insulator LH with the 5 bolts and nut.

   Torque: Bolt 

   52 N*m (530 kgf*cm, 38 ft.*lbf) 

   Nut 

   80 N*m (815 kgf*cm, 59 ft.*lbf) 

   Fig 11: Installing Engine Mounting Insulator LH Bolts With Torque Specification

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install to the engine mounting bracket front with the bolt and nut.

   Torque: 52 N*m (530 kgf*cm, 38 ft.*lbf) 

   Fig 12: Installing Engine Mounting Bracket Front Bolt With Torque Specification

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the starter with the 2 bolts.

   Torque: 39 N*m (400 kgf*cm, 29 ft.*lbf) 

2. Connect the starter connector.
3. Install the starter wire and nut.

   Torque: 9.8 N*m (100 kgf*cm, 7 ft.*lbf) 

4. Close the terminal cover.

1. Install the case protector with the 2 bolts.

   Torque: 18 N*m (182 kgf*cm, 14 ft.*lbf) 

   Fig 13: Installing Automatic Transmission Case Protector

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Torque: 103 N*m (1,050 kgf*cm, 76 ft.*lbf) 

1. Connect the oxygen sensor connector.
2. Install the floor carpet and foot rest.

1. Temporarily install the oil cooler outlet tube No. 1.
2. Temporarily install the oil cooler inlet tube No. 1.
3. Coat a new O-ring with ATF, and install them to the oil filler tube.
4. Install the oil filler tube to the automatic transaxle.
5. Install the oil cooler tube clamp with the 2 bolts.

   Torque: 5.5 N*m (56 kgf*cm, 49 in.*lbf) 

6. Install the ATF lever gauge.

1. Tighten the oil cooler outlet tube No. 1.

   Torque: 35 N*m (350 kgf*cm, 25 ft.*lbf) 

   Fig 14: Installing Oil Cooler Outlet Tube

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Tighten the oil cooler inlet tube No. 1.

   Torque: 35 N*m (350 kgf*cm, 25 ft.*lbf) 

1. Connect the transmission wire connector.
2. Connect the park / neutral position switch connector.
3. w/o ABS:

   Connect the speedometer sensor connector.

   Fig 15: Connecting Speedometer Sensor Connector

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the wire harness clamp bracket with the bolt.

   Torque: 13 N*m (130 kgf*cm, 9 ft.*lbf) 

   Fig 16: Installing Wire Harness Clamp Bracket

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Install the wire harness clamp bracket and 2 wire harnesses with the 3 bolts.

   Torque: Bolt A 

   26 N*m (260 kgf*cm, 19 ft.*lbf) 

   Bolt B 

   10 N*m (102 kgf*cm, 7 ft.*lbf) 

   Bolt C 

   13 N*m (132 kgf*cm, 10 ft.*lbf) 

   Fig 17: Installing Wire Harness Clamp Bracket

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the control cable bracket with the 2 bolts.

   Torque: 12 N*m (122 kgf*cm, 9 ft.*lbf) 

1. Install the control cable support with the bolt.

   Torque: 12 N*m (122 kgf*cm, 9 ft.*lbf) 

2. Connect the control cable and wire harness to the control cable support.
   Fig 18: Connecting Control Cable And Wire Harness To Control Cable Support

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Temporarily install the control cable to the control shaft lever with the nut.
2. Install the control cable and clip to the bracket.
   Fig 19: Installing Control Cable And Clip To Bracket

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the battery carrier with the 4 bolts.

   Torque: 13 N*m (132 kgf*cm, 10 ft.*lbf) 

Torque: 7.0 N*m (71 kgf*cm, 62 in.*lbf) 

Torque: 7.0 N*m (71 kgf*cm, 62 in.*lbf) 

Torque: 13 N*m (132 kgf*cm, 10 ft.*lbf) 

Fig 20: View Of Battery Carrier Mounting Bolts

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Fluid type: T-IV 

Capacity: 3.0 liters (3.2 US qts, 2.6 lmp.qts) 

HINT:

(See INSPECTION PROCEDURE  )

HINT:

(See ADJUSTMENT )

HINT:

• with VSC (See TEST MODE PROCEDURE )
• without VSC (See TEST MODE PROCEDURE )

HINT:

(See INITIALIZATION  )