Charging System: Generator: Disassembly

REMOVE GENERATOR WITH CLUTCH PULLEY
1. Using a screwdriver, remove the generator pulley cap.
  
  Fig 1: Removing Generator Pulley Cap
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Set SST (A) and (B).
  SST 09820-63020
  1. Set the rotor shaft to SST (A).
  2. Mount SST (A) in a vise.
  Fig 2: Setting SST (A) And (B)
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Install the generator with the SST as shown in the illustration.
  
  Fig 3: Installing Generator With SST
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. Turn SST (B) clockwise, and loosen the generator pulley.
5. Remove the generator from SST.
6. Remove the pulley from the rotor shaft.
REMOVE GENERATOR REAR END COVER
1. Remove the 3 nuts and generator rear end cover.
Fig 4: Locating End Cover Nuts
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REMOVE TERMINAL INSULATOR
1. Remove the terminal insulator.
Fig 5: Locating Terminal Insulator
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REMOVE GENERATOR BRUSH HOLDER ASSEMBLY
1. Remove the 2 screws and generator brush holder assembly.
Fig 6: Locating Generator Brush Holder Assembly Screws
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REMOVE GENERATOR COIL ASSEMBLY
1. Remove the 4 bolts.
  
  Fig 7: Locating Generator Coil Assembly Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Using SST, remove the generator coil assembly.
  SST 09950-40011 (09951-04020, 09952-04010, 09953-04020, 09954-04010, 09955-04071, 09957-04010, 09958-04011)
  
  Fig 8: Removing Generator Coil Assembly Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Remove the generator washer.
REMOVE GENERATOR ROTOR ASSEMBLY
1. Remove the generator rotor assembly.
REMOVE GENERATOR DRIVE END FRAME BEARING
1. Remove the 4 screws and bearing retainer.
  
  Fig 9: Locating Bearing Retainer Screws
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Using SST and a hammer, tap out the generator drive end frame bearing.
  SST 09950-60010 (09951-00250), 09950-70010 (09951-07100)
Fig 10: Tapping Generator Drive End Frame Bearing
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002